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JLG E400A Narrow
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FOREWORD
d
– JLG Lift –
3121215
REVISION L
OG
Original Issue
- June 6, 2005
Revised
- July 21, 2006
Revised
- December 3, 2009
Revised
- November 9, 2011
Revised
- August 20, 2012
Revised
- January 7, 2013
5
7
Table of Contents
Main Page
Default Chapter
7
Table of Contents
7
Section 1. Safety Precautions
11
General
11
Pre-Operation
11
Operator Training and Knowledge
11
Workplace Inspection
12
Machine Inspection
12
Operation
13
General
13
Trip and Fall Hazards
13
Electrocution Hazards
14
Minimum Approach Distances (M.A.D.)
15
Tipping Hazards
16
Crushing and Collision Hazards
17
Towing, Lifting, and Hauling
18
Additional Hazards / Safety
19
Section 2 - User Responsibilities, Machine Preparation, and Inspection
21
2.1 Personnel Training
21
Operator Training
21
Training Supervision
21
Operator Responsibility
21
Preparation, Inspection, and Maintenance
22
Pre-Start Inspection
24
Function Check
25
Basic Nomenclature
27
General
31
Section 3 - Machine Controls and Indicators
31
Controls and Indicators
31
Ground Control Station
31
Ground Control Station
33
Ground Control Station W/ Function Enable
34
Platform Station
36
Platform Control Console
37
Platform Control Console W/ Drive Orientation
38
Platform Control Indicator Panel
42
Platform Control Indicator Panel
43
Platform Control Indicator Panel W/Drive Orientation
43
Section 4 - Machine Operation
47
Description
47
Operating Characteristics and Limitations
47
Capacities
47
Stability
48
Motor Operation
48
Power/Emergency Stop
48
Position of Least Forward Stability
49
Platform/Ground Select Switch
51
Motor Activation
51
Traveling (Driving)
51
Traveling Forward and Reverse
52
Steering
52
Platform
53
Loading from Ground Level
53
Loading from Positions above Ground Level
53
Platform Level Adjustment
55
Platform Rotation
55
Jib Swing
55
Boom
56
Swinging the Boom
56
Raising and Lowering the Lower and MID Boom
56
Raising and Lowering the Upper Boom
57
Generator
57
Automatic Operating Mode
57
Battery Only Operating Mode
57
Manual (Charge) Operating Mode
57
Inverter
58
4.10 Machine Function Speeds
58
4.11 Shut down and Park
58
4.12 Boom Synchronizing Procedure
59
4.13 Machine Lifting and Tie down
59
Lifting
59
Tie down
59
Lifting Chart
60
E400A/E400AJP Decal Legend
66
E400A/E400AJP Decal Legend - S/N 0300142589 to Present
72
M400A/M400AJ Decal Legend
78
M400A/M400AJ Decal Legend - S/N 0300142589 to Present
83
Section 5 - Emergency Procedures
89
General
89
Incident Notification
89
Emergency Operation
89
Operator Unable to Control Machine
89
Platform or Boom Caught Overhead
90
Emergency Towing Procedures
90
Manual Descent System
90
Manual Swing Override
91
Section 6 - General Specifications & Operator Maintenance
93
Introduction
93
Operating Specifications
93
Operating Specifications - Prior to
93
Operating Specifications - S/N 0300142589
94
Capacities
96
Tires
96
Dimensional Data
97
Torque Specifications
97
Hydraulic Oil
98
Critical Stability Weights
99
Serial Number Locations
100
Operator Maintenance
102
Operator Maintenance & Lubrication Diagram
102
Battery Maintenance and Charging
107
Battery Maintenance, Quarterly
107
Battery Charging (on Board Charger)
108
Optional on Board Generator
108
Tire Damage
109
Tire Inflation
109
Tire Replacement
109
Tires & Wheels
109
Wheel Installation
110
Wheel Replacement
110
Supplemental Information
111
Wheel Torque Chart
111
Section 7. Inspection and Repair Log
113
Inspection and Repair Log
114
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