OXE 30-0101-200 - Propeller Installation

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166

OXE 150/200 HP SERVICE MANUAL

PROPELLER REPLACEMENT

PROPELLER INSTALLATION

NOTE! A hub kit is recommended when installing a propeller.

1. Replace the thrust washer, the propeller and the nut.

2. Fit a new cotter pin and secure or ﬁt a new locking-nut.

CAUTION

Be sure to use a new cotter pin and bend the ends over securely. Otherwise

Main Page

Preface3
Table of Contents5
Safety Regulations11
- Important11
- Warning Signs / Levels of Warnings11
- Regulations for Prevention of Accidents with Personal Injury11
- Regulations to Prevent Damage to Engine and Prevent Wear12
- Prevention of Environmental Damage13
- Cleanliness14
- Repetitive Alerts16
Specifications18
- Engine Mechanical Specifications18
- Engine Threshold Values22
- General Tightening Torques23
- Fastener Tightening Specifications24
- Recommended Fluids and Grease28
Tools and Equipment29
- Special Tools30
Engine Component Description36
Outboard Overviews38
System and Assembly Overviews40
- Cooling System40
- Engine Lubrication System41
- Camshaft Timing Components42
- Dry Sump, Filter, and Tube43
- Cylinder Head Assembly44
- Engine Block Assembly46
- Intake Manifold48
- Turbo Charger Assembly49
Fuel System Description50
- Evacuating Air from Fuel System51
- Transmission Component Description52
- Hydraulic SYSTEM Description53
Repetitive Instructions54
- Replacing Gaskets54
- Remove and Install the Top Cowling55
Fuel Injection Pump Replacement57
- Fuel Injection Pump Removal58
- Fuel Injection Pump Bracket Removal59
- Fuel Injection Pump Installation62
Fuel Filter65
- Fuel Filter Replacement65
- Replacing Fuel Filter Element67
Fuel Injector Feed Pipe Replacement68
- Feed Pipe Removal (Fuel Pump to Rail)68
- Feed Pipe Installation (Fuel Pump to Rail)69
- Feed Pipe Removal (Rail to Injectors)70
- Feed Pipe Installation (Rail to Injectors)71
Fuel Rail Assembly Replacement72
- Fuel Rail Assembly Removal72
- Fuel Rail Assembly Installation73
Fuel Rail Pressure Sensor Replacement74
Glow Plug Replacement75
- Glow Plug Removal75
- Glow Plug Installation76
Draining and Filling Coolant77
- Draining Coolant78
- Filling Coolant78
- Check Coolant System79
Thermostat Replacement80
Heat Exchanger Replacement81
- Heat Exchanger Removal81
- Cleaning the Heat Exchanger84
- Heat Exchanger Installation85
Freshwater Pump Replacement86
- Freshwater Pump Removal86
- Freshwater Pump Installation86
Engine Oil and Oil Filter Replacement87
- Engine Oil and Oil Filter Removal87
- Engine Oil and Oil Filter Installation89
Oil Filter Adapter and Oil Cooler Assembly Replacement90
- Oil Filter Adapter and Oil Cooler Assembly Removal90
- Oil Filter Adapter and Oil Cooler Assembly Installation92
Oil Pump Replacement93
- Oil Pump Removal93
- Oil Pump Installation95
Filling up with Engine Oil97
Positive Crankcase Ventilation Oil Separator Replacement98
- Positive Crankcase Ventilation Oil Separator Removal98
- Positive Crankcase Ventilation Oil Separator Installation98
Turbocharger Oil Feed Pipe Replacement99
- Turbocharger Oil Feed Pipe Removal99
- Turbocharger Oil Feed Pipe Installation99
Turbocharger Oil Return Pipe Replacement100
- Turbocharger Oil Return Pipe Removal100
- Turbocharger Oil Return Pipe Installation100
Alternator Belt Replacement101
- Alternator Drive Belt Removal101
Alternator Belt Tensioner Replacement104
Alternator Replacement105
- Alternator Removal105
- Alternator Installation105
Camshaft Timing Belt Replacement106
- Water Pump and Crank Shaft Balancer Removal106
- Timing Belt Removal107
- Timing Belt Inspection108
- Timing Belt Removal109
- Installing a New Timimg Belt111
- Timing Belt Idler Pulley Replacement - Lower113
Camshaft Housing Replacement, Cleaning and Inspection114
- Camshaft Housing Removal114
- Camshaft Cover Cleaning117
- Camshaft Cover Inspection117
- Camshaft Housing Installation119
Valve Rocker Arm Cover Replacement122
Valve Lifter Roller Replacement123
- Valve Lifter Roller Removal123
- Valve Lifter Roller Installation123
Camshaft Sprocket Replacement124
Camshaft Rear Cover Replacement125
- Camshaft Rear Cover Removal125
- Camshaft Rear Cover Installation125
Camshaft Replacement126
- Intake Camshaft Removal127
- Intake Camshaft Installation128
- Exhaust Camshaft Removal130
- Exhaust Camshaft Installation131
Camshaft Position Sensor Replacement132
Cylinder Head Replacement133
- Cylinder Head Removal133
- Fold Away the Engine Wiring Harness135
- Cylinder Head Installation138
Piston, Connecting Rod, and Bearing Replacement141
- Piston, Connecting Rod, and Bearing Removal141
- Piston and Connecting Rod Disassemble/Assemble142
- Piston, Connecting Rod, and Bearing Installation143
Engine Flywheel Replacement144
- Engine Flywheel Removal144
- Engine Flywheel Installation145
Crankshaft Oil Seal Replacement146
- Crankshaft Oil Seal Removal146
- Crankshaft Oil Seal Installation147
Crankshaft and Bearing Replacement148
- Crankshaft End Play Measurement148
- Crankshaft and Bearing Removal148
- Crankshaft and Bearing Installation150
Piston Oil Nozzle Replacement152
- Piston Oil Nozzle Removal152
- Piston Oil Nozzle Installation152
Intake Manifold Replacement153
- Intake Manifold Removal153
- Intake Manifold Disassembly157
- Intake Manifold Cleaning and Inspection158
- Intake Manifold Assembly159
- Intake Manifold Installation160
Dry Sump and Oil Pan Baffle Replacement162
- Oil Pan Baffle Removal162
- Oil Pan Baffle Installation162
Propeller Replacement163
- Propeller Removal163
- Propeller Installation166
Lower Belt Replacement169
- Cowling Removal169
- Upper Belt Housing Removal170
- Draining Hydraulic Oil in Lower Housing172
- Lower Housing Disassembly173
- Gearbox Disassembling174
- Lower Belt Installation178
- Reinstalling Bearing Housing in Gearbox183
- Reinstalling Propellershaft Components184
- Reassembling the Gearbox Components185
- Refill Hydraulic Oil187
- Reinstall the Upper Belt Housing188
Propeller Shaft Bearing Replacement190
- 800 H Service190
- Remove the Propeller Shaft Bearing190
Shims, Shaft Sleeves and Radial Seals Replacement in Gearbox192
- 800 H Service192
- Removing and Installing the Inner Gearbox Bearings193
- Removing and Installing Bearings and Oil Seals in the Bearing Housing195
- Removing and Installing the Sleeves196
- Removing and Installing Bearing Races and Shims in the Gearbox Lid197
- Measuring the Axial Free Play199
Change Lower Belt Oil201
Change Upper Belt Oil203
Upper Belt Replacement204
- Replace Belt Pulley Seals205
- Replace Zinc Anodes205
Seawater Pump Impeller Replacement206
Clean Seawater Strainer207
Replace Seawater Outlet Nipple208
Drain and Fill Coolant209
- Fill Coolant210
Antifreeze Preservation of Seawater System212
- Short-Term Storage212
- Long-Term Storage213
Hydraulic Oil Filter Replacement214
Hydraulic Pump Replacement216
Air Filter Replacement217
- Air Filter Removal217
- Clean the Turbo Charger217
- Air Filter Installation217
Check Power Tilt and Trim System218
- Checking the Power Tilt and Trim Function218
Electrical System224
- Electrical Components224
- Engine Control Unit (ECU)226
- Wiring227
Maintenance Schedules248
- First Inspection248
- Service at 200 Hours249
- Service at 800 Hours251
- Service Record - Lower Belt253
- Service Record - Lower Belt254
Troubleshooting255
- Operating Faults and Possible Causes255
- Fault Table256

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OXE 30-0101-200 - Propeller Installation

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