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Paccar Winch Gearmatic GH30B - User Manual

Paccar Winch Gearmatic GH30B
31 pages
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1
WINCH DIVISION
P.O. BOX 547 BROKEN ARROW, OK U.S.A. 74013
PHONE (918) 251-8511 FAX (918) 259-1575
www.paccarwinch.com
LIT2397_R3_3-2011
Printed in U.S.A.
Copyright 2011
PACCAR Winch Division
All Rights Reserved
GH30B
HIGH SPEED REVERSE HYDRAULIC HOIST
SERVICE AND MAINTENANCE MANUAL

Questions and Answers

Summary

Introduction

Explanation of Model Number

General Safety Recommendations

General Installation

Theory of Operation

Winch Components

Details the three basic parts of the winch: housing, drum and motor assembly.

Planetary Gear Train Operation

Explains the operation of the planetary gear system for hoisting and lowering.

Brake System Function

Describes the components and function of the friction disc brake and overrunning clutch.

Hydraulic Circuit

Wire Rope Installation

Cable Wedge Installation

Hoist Operation

Hoist Warm-up Procedures

Details the recommended warm-up sequence for the hoist before operation.

Preventative Maintenance

Pre-use Inspection

Outlines daily checks required before operating the hoist.

Quarterly Inspection

Specifies inspections to be performed every three months or in severe duty applications.

Annual Inspection and Testing

Covers annual checks, testing, and overall maintenance strategy.

Recommended Planetary Gear Oil

Oil Capacity for GH30 B

Tear-down Inspection

Oil Sampling and Analysis

Recommended Bolt Torque

Troubleshooting

Winch Not Pulling Maximum Load (A)

Details causes and remedies when the winch fails to pull maximum load.

Reduced Line Speed (B)

Covers common causes and solutions for a significant reduction in winch line speed.

Winch Runs Hot (G)

Explains reasons and fixes for the winch overheating during operation.

Winch Chatters Under Load (H)

Addresses the issue of the winch making chattering noises when lifting a rated load.

Troubleshooting (Continued)

Slow Reverse Speed (C)

Provides solutions for situations where the reverse speed is slower than forward speed.

Brake Not Holding Load (D)

Covers causes and remedies when the brake fails to hold a lifted load.

Brake Failure During Lowering (E)

Details issues where the brake does not control or stop the load during lowering.

Troubleshooting (Continued)

Winch Not Lowering Smoothly (F)

Addresses problems with the winch not lowering the load or lowering it unevenly.

Hoist Disassembly

Brake Cylinder Service

Brake Cylinder Disassembly

Details the step-by-step process for disassembling the brake cylinder.

Brake Cylinder Clean and Inspect

Provides instructions for cleaning and inspecting brake cylinder components.

Brake Cylinder Service (Continued)

Brake Cylinder Assembly

Provides instructions for reassembling the brake cylinder.

Cable Drum Service

Cable Drum Disassembly

Outlines the procedure for disassembling the cable drum.

Cable Drum Assembly

Provides instructions for reassembling the cable drum.

Primary Planet Carrier Service

Primary Planet Carrier Disassembly

Details the procedure for disassembling the primary planet carrier.

Primary Planet Carrier Service (Continued)

Primary Planet Carrier Assembly

Provides instructions for reassembling the primary planet carrier.

Output Planet Carrier Service

Output Planet Carrier Disassembly

Details the procedure for disassembling the output planet carrier.

Output Planet Carrier Assembly

Provides instructions for reassembling the output planet carrier.

Overrunning Clutch Service

Overrunning Clutch Disassembly

Details the procedure for disassembling the overrunning clutch.

Overrunning Clutch Assembly

Provides instructions for reassembling the overrunning clutch.

Hoist Assembly

Metric Conversion Table

Paccar Winch Gearmatic GH30B Specifications

General IconGeneral
BrandPaccar Winch
ModelGearmatic GH30B
CategoryWinches
LanguageEnglish

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