Paccar BRADEN/GEARMATIC BG8A User Manual (English)

Questions and Answers:

T
Tracie ScottAug 2, 2025
Why is my Paccar BRADEN/GEARMATIC BG8A winch running hot?
- S
  Sara LambertAug 2, 2025
  The Paccar Industrial Equipment winch may run hot due to several reasons. It could be caused by a plugged heat exchanger, which requires thorough cleaning of both the exterior and interior. The hydraulic oil level in the reservoir might be too low or too high, requiring adjustment to the proper level. The hydraulic pump might not be operating efficiently; in this case, tune or adjust the prime mover, check the suction line for damage, or, if belt-driven, replace or tighten slipping belts. If the pump is worn, it should be replaced. Excessively worn or damaged internal winch parts can also cause overheating, necessitating disassembly of the winch to inspect and replace worn parts.
A
alyssashortAug 6, 2025
What to do if the Paccar Industrial Equipment winch will not hoist the rated load?
- M
  Michelle HallAug 6, 2025
  If your Paccar Industrial Equipment winch is not hoisting the rated load, there are several possible causes. The winch may be mounted on an uneven or flexible surface, causing distortion. Reinforce the mounting surface and use shims to level the winch, and then evenly retighten all winch mounting bolts to the recommended torque. The system relief valve may be set too low; check the relief pressure by installing a gauge into the brake valve's inlet port and apply a stall pull load while monitoring the pressure, then adjust the relief valve as required. Note that a contaminated or worn-out relief valve may require disassembly or replacement.
G
George TerryAug 10, 2025
What to do if my Paccar BRADEN/GEARMATIC BG8A Industrial Equipment winch brake will not hold a load?
- M
  Michael Bennett Jr.Aug 10, 2025
  If the brake on your Paccar Industrial Equipment winch will not hold a load with the control lever in neutral, it could be due to excessive system back pressure acting on the brake release port. Another reason could be worn or damaged brake discs. Also, the brake clutch might be slipping; in this case, drain the old gear oil, flush the winch with solvent, thoroughly drain the solvent, and refill the winch with the recommended planetary gear oil. The brake clutch may also be damaged or worn, requiring disassembly and inspection.
M
Mr. Michael HinesAug 14, 2025
Why does my Paccar BRADEN/GEARMATIC BG8A Industrial Equipment winch chatter while raising a load?
- J
  Joseph MillerAug 14, 2025
  The Paccar Industrial Equipment winch may chatter while raising a rated load if the controls are being operated too quickly. In this case, conduct operator training as required.
C
Chad LongAug 23, 2025
What causes oil leaks from the vent plug in Paccar Industrial Equipment?
- G
  George MillerAug 23, 2025
  Oil leaks from the vent plug in Paccar Industrial Equipment can be caused by a defective motor seal due to high system back pressure or contaminated oil. System back pressure must not exceed 150 PSI. Inspect the hydraulic system for restrictions in the return line from the control valve to the reservoir, and ensure the control valve and plumbing are properly sized to the winch motor. Oil analysis may indicate contamination has worn the motor shaft and seal. Thoroughly flush the entire hydraulic system and install new filters and oil. Install a new motor seal.
M
Megan ThompsonAug 27, 2025
Why wire rope does not spool smoothly on the drum of my Paccar Industrial Equipment?
- S
  Sean StaffordAug 27, 2025
  If the wire rope does not spool smoothly on the drum of your Paccar Industrial Equipment, the winch may be mounted too close to the main sheave, causing the fleet angle to be more than 1-1/2 degrees. Check the mounting distance and fleet angle, and reposition the winch as required. Also, the winch may not be mounted perpendicular to an imaginary line between the center of the cable drum and the first sheave. It is also possible that you are using the wrong lay rope. Consult a wire rope manufacturer for a recommendation of wire rope that best suits your application, and replace the wire rope and conduct operator/rigger training as required.

Paccar BRADEN/GEARMATIC BG8A Specifications

General

Brand	Paccar
Model	BRADEN/GEARMATIC BG8A
Category	Industrial Equipment
Language	English

Summary

Foreword

Model and Serial Number Explanation

Guide to understanding winch model and serial number formats.

Parts and Service Information

Information on obtaining parts and service through authorized dealers.

General Safety Recommendations

General Safety Guidelines

Essential safety guidelines for winch operation and maintenance.

Specific Safety Instructions

Detailed safety instructions for winch use, including rigging and maintenance.

Theory of Operation

Winch Assembly Overview

Overview of the winch's main structural components and assemblies.

Planetary Gear Train Function

Detailed explanation of how the planetary gear system transmits power.

Dual Brake System Introduction

Introduction to the winch's dual brake system components and function.

Dual Brake System – Operation

Hoisting and Lowering Operation

Explanation of the dual brake system's behavior during hoisting and lowering operations.

Winch Installation

Mounting and Base Requirements

Guidelines for correctly mounting the winch base and ensuring stability.

Hydraulic System and Venting

Important considerations for hydraulic line installation and vent plug positioning.

Wire Rope Spooling and Fleet Angle

Recommendations for proper winch mounting to ensure correct wire rope spooling.

Wire Rope Installation

Correct Installation Techniques

Visual guide to correct and incorrect wire rope installation techniques.

Securing Wire Rope

Procedures for securing wire rope using anchors and maintaining proper tension.

Wire Rope Installation Safety

Critical safety warnings regarding wire rope installation and minimum drum wraps.

Preventive Maintenance

Gear Oil Checks and Changes

Procedures for checking and changing gear oil with recommended service intervals.

Vent Plug and Hydraulic Filter

Maintenance tasks for the vent plug and hydraulic system filter.

Component Inspections and Warm-up

Maintenance checks for wire rope, mounting bolts, and required warm-up procedures.

Recommended Planetary Gear Oil

Gear Oil Selection Criteria

Recommendations for selecting planetary gear oil based on ambient temperature conditions.

Lubricant Brand Recommendations

Examples of specific lubricant brands and their suitability for various temperature ranges.

Troubleshooting

Winch Not Lowering Properly

Diagnosing and resolving issues with smooth load lowering performance.

Oil Leaks from Vent Plug

Troubleshooting oil leaks originating from the winch vent plug.

Troubleshooting

Brake Not Holding Load

Identifying causes and solutions when the winch brake fails to hold a load.

Winch Not Hoisting Rated Load

Troubleshooting steps for when the winch fails to lift its rated capacity.

Troubleshooting

Winch Not Hoisting Rated Load (Continued)

Further diagnosis for issues preventing the winch from reaching its rated load capacity.

Winch Overheating Causes

Identifying and resolving causes of winch overheating during operation.

Troubleshooting

Winch "Chattering" During Raising

Diagnosing the cause of winch "chattering" during upward load movement.

Wire Rope Spooling Problems

Solutions for uneven or improper wire rope spooling onto the drum.

Disassembly of Winch

Pre-Disassembly Precautions

Important safety and procedural precautions before starting winch disassembly.

Initial Disassembly Steps

Initial steps for disassembling the winch, including oil drainage and hose removal.

Disassembly of Winch

Removing Brake Cylinder Assembly

Procedure for removing the brake cylinder and associated components.

Removing Planetary Components

Steps for removing the internal planetary gear components.

Removing Bearing Support and Drum

Instructions for detaching the bearing support and drum assembly.

Disassembly of Winch

Primary Planet Carrier Removal

Specific steps for removing the primary planet carrier assembly.

Output Planet Carrier Removal

Specific steps for removing the output planet carrier assembly.

Bearing Support and Drum Removal

Instructions for detaching the bearing support and drum assembly.

Planetary Carrier Service

Output Planet Carrier Disassembly

Step-by-step guide for disassembling the output planet carrier and its components.

Output Planet Carrier Assembly

Instructions for reassembling the output planet carrier with its gears and bearings.

Planetary Carrier Service

Primary Planet Carrier Service

Procedures for servicing the primary planet carrier, similar to the output carrier.

Motor Support – Brake Cylinder Service

Brake Cylinder Disassembly

Initial steps for dismantling the brake cylinder and related parts.

Cleaning and Inspection

Procedures for cleaning and inspecting brake cylinder parts for wear or damage.

Motor Support – Brake Cylinder Service

Brake Disc and Spring Inspection

Guidelines for inspecting brake discs for distortion and checking brake spring lengths.

Brake Cylinder Assembly

Steps for reassembling the brake cylinder components and parts.

Motor Support – Brake Cylinder Service

Brake Stack Height Verification

Method for verifying the correct brake stack height during assembly.

Brake Cylinder Pressure Test

Pressure Test Procedure

Step-by-step instructions for conducting a brake cylinder pressure test.

Brake Clutch Service

Brake Clutch Disassembly

Procedures for taking apart the brake clutch assembly.

Brake Clutch Component Inspection

Inspection guidelines for sprag clutch parts, including races and cams.

Brake Clutch Service

Brake Clutch Assembly

Steps for correctly reassembling the brake clutch assembly.

Winch Assembly

Initial Drum and Bearing Assembly

Steps for installing new bearings and centering the drum in the base.

Sun Gear and Planet Carrier Installation

Procedures for installing sun gears and planet carriers into the drum.

Winch Assembly

Final Assembly and Connections

Final assembly steps, including brake cylinder, motor installation, and system checks.

Post-Assembly Operational Checks

Procedures for refilling oil and performing initial operational tests after assembly.

Brake Valve Service

Brake Valve Disassembly

Step-by-step guide for disassembling the Bradon brake valve components.

Brake Valve Component Inspection

Procedures for cleaning and inspecting brake valve parts for damage or wear.

Brake Valve Service

Brake Valve Assembly

Instructions for reassembling the brake valve with new seals and components.

Reversing Direction of Drum Rotation

Motor and Brake Clutch Orientation

Steps to reverse drum rotation by adjusting motor and brake clutch orientation.

Recommended Fastener Torque

Fastener Torque Specifications

Table of recommended torque values for fasteners based on size and grade.

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Paccar BRADEN/GEARMATIC BG8A User Manual

Table of Contents

Questions and Answers:

Paccar BRADEN/GEARMATIC BG8A Specifications

Summary

Foreword

Model and Serial Number Explanation

Parts and Service Information

General Safety Recommendations

General Safety Guidelines

Specific Safety Instructions

Theory of Operation

Winch Assembly Overview

Planetary Gear Train Function

Dual Brake System Introduction

Dual Brake System – Operation

Hoisting and Lowering Operation

Winch Installation

Mounting and Base Requirements

Hydraulic System and Venting

Wire Rope Spooling and Fleet Angle

Wire Rope Installation

Correct Installation Techniques

Securing Wire Rope

Wire Rope Installation Safety

Preventive Maintenance

Gear Oil Checks and Changes

Vent Plug and Hydraulic Filter

Component Inspections and Warm-up

Recommended Planetary Gear Oil

Gear Oil Selection Criteria

Lubricant Brand Recommendations

Troubleshooting

Winch Not Lowering Properly

Oil Leaks from Vent Plug

Troubleshooting

Brake Not Holding Load

Winch Not Hoisting Rated Load

Troubleshooting

Winch Not Hoisting Rated Load (Continued)

Winch Overheating Causes

Troubleshooting

Winch "Chattering" During Raising

Wire Rope Spooling Problems

Disassembly of Winch

Pre-Disassembly Precautions

Initial Disassembly Steps

Disassembly of Winch

Removing Brake Cylinder Assembly

Removing Planetary Components

Removing Bearing Support and Drum

Disassembly of Winch

Primary Planet Carrier Removal

Output Planet Carrier Removal

Bearing Support and Drum Removal

Planetary Carrier Service

Output Planet Carrier Disassembly

Output Planet Carrier Assembly

Planetary Carrier Service

Primary Planet Carrier Service

Motor Support – Brake Cylinder Service

Brake Cylinder Disassembly

Cleaning and Inspection

Motor Support – Brake Cylinder Service

Brake Disc and Spring Inspection

Brake Cylinder Assembly

Motor Support – Brake Cylinder Service

Brake Stack Height Verification

Brake Cylinder Pressure Test

Pressure Test Procedure

Brake Clutch Service

Brake Clutch Disassembly

Brake Clutch Component Inspection

Brake Clutch Service

Brake Clutch Assembly

Winch Assembly

Initial Drum and Bearing Assembly

Sun Gear and Planet Carrier Installation

Winch Assembly

Final Assembly and Connections