Doc : Q066 Rev : 10
Issued : 01/11/13 Page : 2 of 25
Contents Page
1. Introduction ............................................................................................................ 3
2. Inspection Requirements on Initial Receipt of Actuator ................................................ 3
3. Storage Requirements .................................................................................................. 3
3.1 Short-Term Storage .......................................................................................... 3
3.2 Long-Term Storage ........................................................................................... 3
4. Actuator Overview ........................................................................................................ 3
4.1 Standard Components ...................................................................................... 4
4.1.1 Frame .................................................................................................. 4
4.1.2 Pneumatic Cylinder ............................................................................. 4
4.1.3 End Stop Screws ................................................................................. 4
4.1.4 Local Position Indicator ....................................................................... 4
4.2 Optional Components ....................................................................................... 4
4.2.1 Spring Cylinder .................................................................................... 4
4.2.2 Manual Override .................................................................................. 4
5. Model Number Designations ........................................................................................ 5
6. Tool Requirements ....................................................................................................... 5
7. Valve/Actuator Mounting ............................................................................................... 5
8. Adjusting Open and Closed Valve Positions ................................................................ 6
9. Preparations for Start-Up .............................................................................................. 7
10. Manual Override Operation .......................................................................................... 7
10.1 Double-Acting Actuator with Handwheel Type Manual Override ...................... 7
10.2 Double-Acting Actuator with Handpump Type Manual Override ....................... 8
10.3 Spring Return Actuator with Handwheel Type Manual Override ....................... 8
10.4 Spring Return Actuator with Handpump Type Manual Override ....................... 8
11. Maintenance ............................................................................................................ 9
12. Pneumatic Cylinder Seal Replacement ........................................................................ 9
13. Lubrication .......................................................................................................... 11
14. Replacement Seal Kits ............................................................................................... 11
14.1 Pneumatic Cylinder Spares Kits ...................................................................... 11
14.2 Frame Spares Kits .......................................................................................... 11
15. Trouble-Shooting ........................................................................................................ 12
16. Drawings .......................................................................................................... 13
16.1 XXX-XXX-FRXXX-00-001-PL ......................................................................... 14
16.2 XXX-XXX-FRXXX-00-002-PL ......................................................................... 15
16.3 PNX-XXX-CYXXX-00-001-PL ......................................................................... 16
16.4 XXX-XXX-SRXXX-00-001-PL ......................................................................... 17
16.5 XXX-XXX-SRXXX-00-002-PL ......................................................................... 18
16.6 HYX-XXX-HDXXX-00-001-PL ......................................................................... 19
16.7 XXX-XXX-SHXXX-00-001-PL ......................................................................... 20
16.8 HYX-XXX-CYXXX-00-002-PL ......................................................................... 21
16.9 PNX-XXX-CYXXX-00-002-PL ......................................................................... 22
17. Spares Kit Ordering & Additional Service Support ..................................................... 23
18. Functional Safety Data ............................................................................................... 24
18.1 Operating Limits and Conditions ..................................................................... 24
18.2 Normal Operating Condition ............................................................................ 25
18.3 Maintenance Requirement .............................................................................. 25