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Panametrics NDT MAGNA-MIKE 8500 User Manual

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Table of Contents

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Panametrics NDT MAGNA-MIKE 8500 Specifications

General IconGeneral
Accuracy±0.001 in (±0.025 mm)
DisplayLCD
Operating Temperature-10° C to 50° C (14° F to 122° F)
Power Supply4 AA alkaline batteries or AC adapter
Data StorageUp to 1000 readings
Probe TypeMagnetic
OutputUSB

Summary

1 GENERAL INFORMATION

2 CALIBRATION

2.1 Choosing a Ball

Guidance on selecting the appropriate target ball based on material properties and measurement needs.

2.2 When to Calibrate

Guidelines on when to perform calibration, including daily checks and after probe changes.

2.3 Ball Calibration

Step-by-step instructions for performing a basic ball calibration.

2.4 Multi-Point Calibration

Procedure for creating custom lookup tables for enhanced measurement accuracy.

3 MEASUREMENTS

3.1 Maintaining Accuracy

Importance of maintenance procedures for consistent and reliable thickness readings.

3.2 QCAL

Explanation of the automatic quick calibration (QCAL) feature and its settings.

3.3 Periodic Verification

Procedure for periodically checking system accuracy as recommended by the manufacturer.

3.4 Traceability

How to achieve traceability to NIST standards using documented and certified standards.

4 MIN MEASUREMENTS

4.1 Save/Send Parameters

How to configure parameters for saving and sending data to external devices.

5 SETUP

5.1 Measurement

Accessing and configuring measurement-related parameters for the gage.

5.2 General Setup

Accessing and configuring general settings for the Magna-Mike gage.

5.3 Communication Setup

Configuring communication parameters for data transfer with external devices.

5.4 Calibration Setup

Accessing and configuring calibration settings, including Auto QCAL.

5.5 Diagnostics Setup

Running self-test modes to check gage functionality.

5.6 Resets

Restoring factory default parameters for measurement, communication, and database.

5.7 Clock

Setting the internal clock, including time format and date.

5.8 Differential

Displaying actual thickness and its difference from a user-set reference value.

5.9 Alarm

Configuring low and high alarm reference values for thickness measurements.

5.10 Optional Items

Information on optional accessories like the WIN8500 Interface Program.

6 DATALOGGER

6.1 Creating Data Files

Options for creating data files: Incremental, Sequential, and Sequential + Custom Points.

6.2 Saving Data

How to save thickness values, calibration, and setup parameters to the datalogger.

6.3 File Options Menu

Overview of available file operations like Open, Create, Copy, Delete, Send, Edit-Rename, Reports.

6.4 ID# Review/Edit

Viewing and editing ID location and stored information like thickness and flags.

6.5 Inserting or Appending

Procedures for inserting or appending ID# locations into different file types.

6.6 Erasing Data

Techniques for erasing data, including ranges of ID# locations and entire files.

7 COMMUNICATIONS, RS-232 DATA TRANSFER

7.1 Single Send Data Transfer

Sending a single displayed measurement from the gage to an external device.

7.2 Range Data Transfer

Transmitting a specific range of data from a file to a computer or printer.

7.3 File Data Transfer

Sending entire files or selected files to a computer or printer.

7.4 Serial Communication Setup

Configuring serial communication parameters for data transfer compatibility.

7.5 Data Output Formats

Overview of available data transmission formats (F1, F2, F5-F8).

7.6 Database Reset

Resetting the datalogger to erase all stored data files.

8 TECHNICAL SPECIFICATIONS

9 MAINTENANCE AND TROUBLESHOOTING

9.1 Probe

Troubleshooting issues related to the probe, including error messages and signal testing.

9.2 Battery

Information on battery operation, charging, and replacement procedures.

9.3 Error Messages

List of common error messages and diagnostic recommendations for resolving issues.

9.4 Diagnostics

Guidelines for probe care and performing diagnostic tests (Keypad, Video, Hardware).

9.5 ROM Upgrades

Information on updating the instrument's operating program via ROM upgrades.

9.6 Repair and Technical Assistance

How to contact for service, repair, and technical assistance, including return procedures.

APPENDIX I - RS-232 INTERFACE

APPENDIX II - I/O FORMATS

APPENDIX III - REMOTE COMMANDS VIA RS-232

APPENDIX IV - CALIBRATION VERIFICATION FORM

APPENDIX V - PROBES, FIXTURES, AND TARGETS FOR SPECIAL APPLICATIONS

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