14
 Safety Precautions
9. Charging procedures
• 
In addition to conventional 
charging procedures, the following 
requirements shall be followed.
 -
Ensure that contamination of 
different refrigerants does not 
occur when using charging 
equipment.
 -
Hoses or lines shall be as short as 
possible to minimize the amount of 
refrigerant contained in them. 
 -
Cylinders shall be kept in an 
appropriate position according to 
the instructions.
 -
Ensure that the refrigerating 
system is earthed prior to charging 
the system with refrigerant. 
 -
Label the system when charging is 
complete (if not already). 
 -
Extreme care shall be taken not to 
over fi ll the refrigerating system.
• 
Prior to recharging the system it 
shall be pressure tested with OFN 
(refer to #7).
• 
The system shall be leak tested on 
completion of charging but prior to 
commissioning.
• 
A follow up leak test shall be carried 
out prior to leaving the site.
• 
Electrostatic charge may 
accumulate and create a hazardous 
condition when charging and 
discharging the refrigerant. To 
avoid fi re or explosion, dissipate 
static electricity during transfer by 
grounding and bonding containers 
and equipment before charging/
discharging.
 
10. Decommissioning
• 
Before carrying out this procedure, 
it is essential that the technician 
is completely familiar with the 
equipment and all its details.
• 
It is recommended good practice 
that all refrigerants are recovered 
safely.
• 
Prior to the task being carried 
out, an oil and refrigerant sample 
shall be taken in case analysis is 
required prior to re-use of recovered 
refrigerant.
• 
It is essential that electrical power 
is available before the task is 
commenced.
a) Become familiar with the 
equipment and its operation.
b) Isolate system electrically.
c) Before attempting the procedure 
ensure that: 
• 
mechanical handling equipment is 
available, if required, for handling 
refrigerant cylinders; 
• 
all personal protective equipment 
is available and being used 
correctly;
• 
the recovery process is 
supervised at all times by a 
competent person;
• 
recovery equipment and cylinders 
conform to the appropriate 
standards.
d) Pump down refrigerant system, if 
possible.
e) If a vacuum is not possible, make 
a manifold so that refrigerant can 
be removed from various parts of 
the system.
f)  Make sure that cylinder is 
situated on the scales before 
recovery takes place.
g) Start the recovery machine and 
operate in accordance with 
instructions.
h) Do not over fi ll cylinders. (No 
more than 80 % volume liquid 
charge).