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Panasonic CS-Z35UD3RAW - User Manual

Panasonic CS-Z35UD3RAW
169 pages
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© Panasonic Corporation 2019.
Order No: PAPAMY1903104CE
Panasonic
Indoor Unit Outdoor Unit
CS-Z25UD3RAW
CS-Z35UD3RAW
CS-Z50UD3RAW
CS-Z60UD3RAW
CU-Z25UBRA
CU-Z35UBRA
CU-Z50UBRA
CU-Z60UBRA
Destination
Australia
New Zealand
WARNING
This service information is designed for experienced repair technicians only and is not designed for use by the general public.
It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service
or repair the products dealt with in this service information by anyone else could result in serious injury or death.
IMPORTANT SAFETY NOTICE
There are special components used in this equipment which are important for safety. These parts are marked by in the Schematic
Diagrams, Circuit Board Diagrams, Exploded Views and Replacement Parts List. It is essential that these critical parts should be replaced
with manufacturer’s specified
parts to prevent shock, fire or other hazards. Do not modify the original design without permission of
manufacturer.
PRECAUTION OF LOW TEMPERATURE
In order to avoid frostbite, be assured of no refrigerant leakage during the installation or repairing of refrigerant circuit.
CAUTION
R32 REFRIGERANT – This Air Conditioner contains and operates with refrigerant R32.
THIS PRODUCT MUST ONLY BE INSTALLED OR SERVICED BY QUALIFIED PERSONNEL.
Refer to Commonwealth, State, Territory and local legislation, regulations, codes, installation & operation manuals, before the
installation, maintenance and/or service of this product.

Table of Contents

Questions and Answers:

Panasonic CS-Z35UD3RAW Specifications

General IconGeneral
Cooling Capacity3.5 kW
Heating Capacity4.0 kW
RefrigerantR32
Energy Efficiency Class (Cooling)A++
Energy Efficiency Class (Heating)A+
Noise Level (Indoor)19 dB
Power Supply220-240 V, 50 Hz
Seasonal Energy Efficiency Ratio (SEER)6.1
TypeSplit
Noise Level (Outdoor)48 dB
Outdoor Unit Dimensions (W x H x D)780 x 540 x 290 mm

Summary

Safety Precautions

General Safety Warnings

Details warnings and cautions regarding product safety and potential hazards.

Safety Symbols Explanation

Explains various symbols used on the indoor and outdoor units for safety.

Specific Installation Warnings

Provides specific warnings for installation to prevent injury or damage.

Electrical and Refrigerant Handling Warnings

Covers warnings related to electrical work, wiring, and refrigerant handling.

Flammable Gas and Electrical Safety Cautions

Cautions regarding flammable gas, electrical safety, and proper grounding.

Sharp Parts and Drainage Cautions

Cautions about sharp parts, drainage, and maintenance accessibility.

Power Supply and Soldering Cautions

Guidance on power supply connection, soldering, and handling sharp parts.

Precaution for Using R32 Refrigerant

R32 Refrigerant Safety Warnings

Comprehensive warnings for handling R32 refrigerant and system safety.

Specifications

Model and Power Supply Specifications

Details model numbers, power supply, and general specifications.

Cooling Performance Specifications

Detailed cooling performance data, including capacity, input power, and noise levels.

Heating Performance Specifications

Detailed heating performance data, including capacity, input power, and noise levels.

Fan and Airflow Specifications

Specifications for indoor/outdoor fan types, speeds, and airflow rates.

Refrigeration Cycle and Dimension Specifications

Details on refrigeration cycle components, dimensions, and weight.

Piping and Operation Range Specifications

Specifications for piping, power supply, thermostat, and operation ranges.

Multi Split Combination Possibilities

Information on multi-split combination possibilities for various outdoor units.

Features

Inverter Technology and Environmental Features

Highlights inverter technology, environmental protection, and long piping.

Quality, Operation, and Serviceability Features

Describes features like auto restart, leakage protection, quiet mode, and self-diagnosis.

Location of Controls and Components

Indoor and Outdoor Unit Components

Identifies key components and air inlets/outlets of indoor and outdoor units.

Remote Control Layout

Diagram and labels for the remote control buttons and display.

Dimensions

Indoor Unit Dimensions

Detailed dimensions of the indoor unit from various views.

Outdoor Unit Dimensions (CU-Z25 UBRA)

Provides dimensions and installation space for the CU-Z25UBRA outdoor unit.

Outdoor Unit Dimensions (CU-Z35 UBRA)

Provides dimensions and installation space for the CU-Z35UBRA outdoor unit.

Outdoor Unit Dimensions (CU-Z50 UBRA; CU-Z60 UBRA)

Provides dimensions and installation space for CU-Z50UBRA/CU-Z60UBRA outdoor units.

Refrigeration Cycle Diagram

Diagram for CS-Z25 UD3 RAW; CU-Z25 UBRA

Illustrates the refrigeration cycle for CS-Z25UD3RAW/CU-Z25UBRA models.

Diagram for CS-Z50 UD3 RAW; CU-Z50 UBRA

Illustrates the refrigeration cycle for CS-Z50UD3RAW/CU-Z50UBRA models.

Block Diagram

Indoor and Outdoor Unit Block Diagram

Shows the block diagram of the indoor and outdoor units' electrical systems.

Wiring Connection Diagram

Indoor Unit Wiring Diagram

Details the wiring connections for the indoor unit.

Outdoor Unit Wiring Diagrams

Wiring diagrams for CU-Z25UBRA, CU-Z35UBRA, CU-Z50UBRA/CU-Z60UBRA outdoor units.

Electronic Circuit Diagram

Indoor Unit Electronic Circuit Diagram

Detailed electronic circuit diagram for the indoor unit.

Outdoor Unit Electronic Circuit Diagrams

Electronic circuit diagrams for CU-Z25UBRA, CU-Z35UBRA, CU-Z50UBRA/CU-Z60UBRA outdoor units.

Printed Circuit Board

Indoor Unit Printed Circuit Board Layout

Layout and component identification for the indoor unit PCB.

Outdoor Unit Printed Circuit Board Layouts

Layouts and component identification for outdoor unit PCBs.

Demand Control Printed Circuit Board

Layout and component identification for the demand control PCB.

Installation Instruction

Required Materials and Piping Kits

Lists required materials, piping kits, and insulation for installation.

Room Area Requirements Formula

Details the formula for calculating minimum room area based on refrigerant charge.

Indoor Unit Installation Location Selection

Guidelines for selecting the optimal installation location for the indoor unit.

Drilling Holes and Installing Piping Sleeves

Instructions for drilling holes and installing piping sleeves through walls.

Ceiling Installation Preparation

Preparation steps for installing the indoor unit embedded in the ceiling.

Indoor Unit Dimensions and Filter Installation

Exploded view showing indoor unit dimensions and filter installation.

Ceiling Opening and Hanging Bolt Installation

Instructions for ceiling opening preparation and securing hanging bolts.

Intake and Discharge Duct Installation

Guidance on installing intake and discharge ducts, and air filter requirements.

Ceiling Installation and Remote Controller Installation

Steps for installing the unit in the ceiling and mounting the remote controller.

Remote Controller Cable Installation (Embedded;Exposed)

Instructions for installing the remote controller cable, embedded or exposed.

Drain Piping Connection and Insulation

Procedures for connecting drain piping and insulating refrigerant piping.

Indoor;Outdoor Connection Cable Wiring

Instructions for connecting the indoor/outdoor unit connection cable and earth wire.

Wire Stripping and Connecting Requirements

Requirements for wire stripping and connecting, including preventing wire joining.

Connecting Piping to Indoor Unit

Steps for connecting refrigerant piping to the indoor unit with torque specifications.

Connecting Piping to Outdoor Unit

Procedure for connecting piping to the outdoor unit with torque specifications.

Connecting Piping to Outdoor Multi Units

Guidance on connecting piping for multi-split outdoor unit combinations.

High State Switch and Drainage Check

Instructions for switching the high state and checking the drain function.

Outdoor Unit

Outdoor Unit Location Selection

Guidelines for selecting the best location for the outdoor unit to ensure proper operation.

Outdoor Unit Installation and Piping Connection

Instructions for installing the outdoor unit and connecting the refrigerant piping.

Air Tightness Test on Refrigerating System

Procedure for performing an air tightness test using a vacuum pump.

Connecting Power Supply and Cables

Instructions for connecting the power supply cord and indoor/outdoor connection cables.

Piping Insulation and Cutting;Flaring

Guidance on piping insulation, cutting, and flaring techniques.

Outdoor Unit Drain Water Disposal

Recommendations for disposing of outdoor unit drain water.

Installation and Servicing Air Conditioner using R32

About R32 Refrigerant

Introduction to R32 refrigerant, its properties, and environmental impact.

R32 Refrigerant Pressure Characteristics

Comparison of R32 vapor pressure characteristics with R410A and R22.

Required Tools for Refrigerant Piping

Lists essential tools for refrigerant piping installation and servicing.

Tools for R32 (Common with R410 A)

Details specific tools like flare gauges and flare tools for R32/R410A.

Torque Wrenches and Manifold Gauges

Information on torque wrenches, manifold gauges, and charging hoses.

Vacuum Pumps and Adapters

Guidance on using vacuum pumps and adapters, and their compatibility.

Leakage Testers and Refrigerant Charging Scales

Details on HFC leakage testers and digital scales for refrigerant charging.

Refrigerant Cylinders and Connection Ports

Information on refrigerant cylinders and connection ports for R32 and R410A.

Tools for Refrigerant Piping and Services Summary

Summary of tools for refrigerant piping and services, with commonality notes.

New Installation Procedures

Flowchart for new installation, relocation, and refrigerant cycle repair procedures.

Pipe Materials and Flaring Requirements

Details on pipe materials, thickness, and flaring dimensions for R32.

Air Purge and Gas Leak Test

Steps for air purging and gas leak testing during new installation using a vacuum pump.

Process of Refrigerant Recovery

Step-by-step procedure for recovering refrigerant using a recovery device.

Relocation Procedures

Steps for relocating the unit, including refrigerant recovery and unit removal.

Re-using Existing Pipes and Refrigerant Interchangeability

Guidance on re-using pipes and precautions for refrigerant interchangeability.

Re-insertion of Refrigerant in Service

Procedure for re-inserting refrigerant correctly after service.

Brazing Preparation and Vacuum Pump Adjustment

Preparation steps and safety measures for refrigerant cycle brazing.

Gas Provision Check and Flame Adjustment

Steps for checking gas supply and adjusting the brazing flame.

Types of Flame and Closing the Flame

Description of flame types and procedures for closing the brazing flame.

Brazing Material Selection and Flux;Nitrogen Use

Guidance on selecting brazing materials and the importance of flux and nitrogen.

Brazing Point Checks and Heating Techniques

Checks for brazing points and techniques for heating copper tubes.

Flame Application and Brazing Terminology

Guidance on applying flame and understanding brazing terminology.

<Reference> Analysis method for no error code, no cooling; no warming

Preparation for Diagnosis

Steps for preparing an appropriate diagnosis for operational issues.

Understanding Refrigerant Cycle for Diagnosis

Visual guide to understanding the refrigerant cycle for diagnostic purposes.

Temperature Measurement and Pressure Guidance

Guidelines for measuring temperatures, electric current, and pressure for diagnosis.

Guidance for Refrigerant Cycle Diagnosis

Table relating air conditioner conditions to pressure and electric current.

Operation and Control

Basic Functions and Temperature Setting

Overview of basic functions, inverter control, and temperature setting processes.

Cooling and Soft Dry Operation Control

Thermostat control logic for cooling and soft dry operations.

Heating and Automatic Operation Control

Thermostat control for heating and logic for automatic operation mode.

Indoor Fan Motor Operation Modes

Details on manual and auto fan speed operation for cooling and heating.

Indoor Fan Operation Patterns and Feedback Control

Indoor fan operation patterns and feedback control mechanisms.

Outdoor Fan Motor Operation

Operation of the outdoor fan motor and its start/stop timings.

Quiet Operation Modes (Cooling;Heating)

Control contents for quiet operation in cooling and heating modes.

Powerful Mode and Timer Controls

Operation of powerful mode, ON/OFF timers, and auto restart control.

Indication Panel Status

Explanation of LED indicators and their meaning during operation.

HA Terminal (HAJEM-A) Interface

Details on the HA terminal for digital connection to external devices.

Drain Pump and Pump Down Operation

Control of the built-in drain pump and pump down operation via CN-S.

Demand Control Functionality

Explanation of demand response control and its modes.

Operation Control (For Multi Split Connection)

Cooling and Soft Dry Operation Control

Thermostat control for cooling and soft dry operations in multi-split systems.

Heating Operation and Temperature Sampling

Thermostat control for heating and temperature sampling in multi-split systems.

Automatic Operation and Fan Motor Control

Details on automatic operation, residual heat removal, and powerful mode.

Auto Restart and Indication Panel

Auto restart control and indication panel status for multi-split units.

Protection Control

Restart and Total Running Current Controls

Protection controls for restart delay and total running current.

IPM (Power Transistor) Protection Controls

Overheating and DC peak current protection for IPM modules.

Compressor Overheating and Low Pressure Protection

Protection controls for compressor overheating and low pressure detection.

Low Frequency Protection Controls

Controls for low compressor frequency to prevent operational issues.

Outdoor Air Temp and Cooling Overload Controls

Protection controls for outdoor air temperature and cooling overload.

Freeze Prevention Controls

Controls designed to prevent freezing of the indoor unit and heat exchanger.

Dew Prevention and Odor Cut Controls

Controls to prevent dew formation and reduce odors.

Heating Operation Protection Controls

Protection controls for heating operation, including air temperature limits.

Overload and Low Temperature Compressor Controls

Protection controls for overload, low temperature compressor oil return.

Cold Draught and Deice Operations

Controls for cold draught prevention and deice operation.

Servicing Mode

Test Run Operation for Servicing

Procedure for activating test run mode for pump down or servicing purposes.

Troubleshooting Guide

Refrigeration Cycle System Diagnosis

Guide to diagnosing malfunctions related to the refrigeration cycle.

Refrigerant Condition vs. Pressure;Current

Relationship between refrigerant conditions and pressure/electric current.

Breakdown Self Diagnosis Function

How to use the self-diagnosis function to identify error codes.

Error Codes Table (H00-H39)

Table listing error codes, abnormality judgments, problems, and check locations.

Error Codes Table (H41-F99)

Table listing error codes, abnormality judgments, problems, and check locations.

Self-diagnosis Method

H11: Indoor;Outdoor Abnormal Communication Troubleshooting

Troubleshooting steps for H11 error code related to communication failure.

H12: Indoor;Outdoor Capacity Mismatched Troubleshooting

Troubleshooting steps for H12 error code related to capacity mismatch.

H14: Indoor Intake Air Temperature Sensor Abnormality

Troubleshooting for H14 error code related to indoor intake air temperature sensor.

H15: Compressor Temperature Sensor Abnormality

Troubleshooting for H15 error code related to compressor temperature sensor.

H16: Outdoor Current Transformer Abnormality

Troubleshooting for H16 error code related to outdoor current transformer.

H19: Indoor Fan Motor Locked Troubleshooting

Troubleshooting for H19 error code related to indoor fan motor lock.

H23: Indoor Pipe Temperature Sensor Abnormality

Troubleshooting for H23 error code related to indoor pipe temperature sensor.

H24: Indoor Pipe Temperature Sensor 2 Abnormality

Troubleshooting for H24 error code related to indoor pipe temperature sensor 2.

H27: Outdoor Air Temperature Sensor Abnormality

Troubleshooting for H27 error code related to outdoor air temperature sensor.

H28: Outdoor Pipe Temperature Sensor Abnormality

Troubleshooting for H28 error code related to outdoor pipe temperature sensor.

H30: Compressor Discharge Temperature Sensor Abnormality

Troubleshooting for H30 error code related to compressor discharge temperature sensor.

H32: Outdoor Heat Exchanger Temperature Sensor 2 Abnormality

Troubleshooting for H32 error code related to outdoor heat exchanger sensor 2.

H33: Unspecified Voltage between Indoor and Outdoor

Troubleshooting for H33 error code related to voltage issues between units.

H36: Outdoor Gas Pipe Sensor Abnormality

Troubleshooting for H36 error code related to outdoor gas pipe temperature sensor.

H37: Outdoor Liquid Pipe Temperature Sensor Abnormality

Troubleshooting for H37 error code related to outdoor liquid pipe temperature sensor.

H97: Outdoor Fan Motor Locked Troubleshooting

Troubleshooting for H97 error code related to outdoor fan motor lock.

H98: Indoor Heat Exchanger Thermistor;Filter Issues

Troubleshooting for H98 error code related to indoor heat exchanger or filter.

H99: Indoor Freeze Prevention Troubleshooting

Troubleshooting for H99 error code related to indoor freeze prevention.

F11: 4-way Valve Switching Failure Troubleshooting

Troubleshooting for F11 error code related to 4-way valve malfunction.

F17: Indoor Standby Units Freezing Abnormality

Troubleshooting for F17 error code related to freezing of standby indoor units.

F90: Power Factor Correction Protection Troubleshooting

Troubleshooting for F90 error code related to power factor correction.

F91: Refrigeration Cycle Abnormality Troubleshooting

Troubleshooting for F91 error code related to refrigeration cycle issues.

F93: Compressor Rotation Failure Troubleshooting

Troubleshooting for F93 error code related to compressor rotation failure.

F95: Outdoor High Pressure Protection Troubleshooting

Troubleshooting for F95 error code related to outdoor high pressure protection.

F96: IPM Overheating Troubleshooting

Troubleshooting for F96 error code related to IPM overheating.

F97: Compressor Overheating Troubleshooting

Troubleshooting for F97 error code related to compressor overheating.

F98: Input Over Current Detection Troubleshooting

Troubleshooting for F98 error code related to input over current detection.

F99: DC Peak Detection Troubleshooting

Troubleshooting for F99 error code related to DC peak detection.

Disassembly and Assembly Instructions

Indoor Unit Component Removal Procedures

Steps for removing indoor unit cabinet, electronic controller, fan motor, and drain motor.

Outdoor Unit Electronic Controller Removal

Procedure for removing the electronic controller from outdoor units.

Technical Data

Cool Mode Performance Data

Performance data for cooling mode across various temperature conditions for different models.

Heat Mode Performance Data

Performance data for heating mode across various temperature conditions for different models.

Fan Performance Data

Fan performance data including static pressure and airflow rates for various models.

Service Data

Cool Mode Outdoor Air Temperature Characteristics

Characteristics for cool mode related to outdoor air temperature for different models.

Heat Mode Outdoor Air Temperature Characteristics

Characteristics for heat mode related to outdoor air temperature for different models.

Piping Length Correction Factors

Correction factors for cooling and heating based on piping length for various models.

Exploded View and Replacement Parts List

Indoor Unit Exploded View and Parts List

Exploded view and parts list for indoor units CS-Z25/35/50/60UD3RAW.

Outdoor Unit Exploded View and Parts List (CU-Z25 UBRA)

Exploded view and parts list for CU-Z25UBRA outdoor unit.

Outdoor Unit Exploded View and Parts List (CU-Z35 UBRA)

Exploded view and parts list for CU-Z35UBRA outdoor unit.

Outdoor Unit Exploded View and Parts List (CU-Z50 UBRA; CU-Z60 UBRA)

Exploded views and parts lists for CU-Z50UBRA/CU-Z60UBRA outdoor units.

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