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Panasonic CU-E12CKP5 Service Manual

Panasonic CU-E12CKP5
94 pages
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1 Features 2
2 Functions
3
3 Product Specifications
6
4 Dimensions
10
5 Refrigeration Cycle Diagram
12
6 Block Diagram
13
7 Wiring Diagram
14
8 Operation Details
16
9 Operating Instructions
41
© 2002 Matsushita Industrial Corp. Sdn. Bhd.
(11969-T). All rights reserved. Unauthorized copying
and distribution is a violation of law.
CS-E9CKP CU-E9CKP5
CS-E12CKP CU-E12CKP5
10 Installation And Servicing Air Conditioner Using R410A 46
11 Installation Instructions
57
12 Servicing Information
66
13 Technical Data
75
14 Exploded View
78
15 Replacement Parts List
79
16 Exploded View
80
17 Replacement Parts List
81
18 Electronic Circuit Diagram
82
Room Air Conditioner
CONTENTS
Page Page
Order No: MAC0210055C8
Panasonic ilmalämpöpumput korjaa ja huoltaa pääkaupunkiseudulla: Jäähdytinpalvelu RefGroup Oy
www.ilmalämpöpumput.com

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Panasonic CU-E12CKP5 Specifications

General IconGeneral
BrandPanasonic
ModelCU-E12CKP5
CategoryAir Conditioner
LanguageEnglish

Summary

1 Features

Product Features

Lists features of the air conditioner unit, including microcomputer control and airflow directions.

Serviceability and Quality

Details features related to maintenance, diagnostics, and quality improvements like washable panels and auto restart.

Environmental Protection

Highlights the use of environmentally friendly refrigerants like R410A.

2 Functions

Remote Control Functions

Explains operation modes, fan speed, temperature settings, timer functions, and airflow control via remote.

Indoor Unit Components and Operation

Indoor Unit Manual Operation Switch

Details how to operate the unit using the manual switch on the indoor unit for various modes.

Indoor Unit LED Indicators

Describes the meaning and function of the various LED indicators on the indoor unit.

Indoor Unit Operating Modes

Covers Automatic, Powerful, Quiet, and Ionizer modes, plus auto restart and temp control.

Outdoor Unit Controls and Functions

Outdoor Unit Protection Mechanisms

Lists various protection mechanisms for the outdoor unit, including pressure, overheating, and defrost controls.

Outdoor Unit Operational Controls

Details controls like time delay, forced operation, running current, and temperature controls for the outdoor unit.

3 Product Specifications

4 Dimensions

CS-E9CKP / CS-E12CKP Dimensions

Provides detailed dimensional drawings and specifications for the indoor and outdoor units.

CU-E9CKP5 / CU-E12CKP5 Dimensions

Provides detailed dimensional drawings and specifications for the outdoor units.

5 Refrigeration Cycle Diagram

6 Block Diagram

7 Wiring Diagram

CS-E9CKP / CU-E9CKP5 Wiring Diagram

Presents the wiring diagram for the CS-E9CKP / CU-E9CKP5 models, including color remarks and resistance data.

CS-E12CKP / CU-E12CKP5 Wiring Diagram

Presents the wiring diagram for the CS-E12CKP / CU-E12CKP5 models, including color remarks and resistance data.

8 Operation Details

8.1. Basic Function and Setting Adjustments

Explains basic operational functions like internal setting temperature and various shifting processes.

8.1.2. Frequency Instruction for Compressor Operation

Details how frequency is instructed to the compressor based on temperature sampling and judgment.

8.1.3. Indoor Fan Motor Operation

Explains indoor fan speed control for cooling and heating modes, including auto and manual settings.

8.1.4. Cooling Mode Automatic Indoor Fan Speed

Describes automatic fan speed patterns during cooling operation based on conditions.

8.1.5. Heating Mode Indoor Fan Motor Operation

Details indoor fan speed control during heating, focusing on anti-cold draft measures.

8.1.6. Outdoor Fan Motor Operation

Explains the operation of the outdoor fan motor, its start/stop sequence, and timing.

8.1.7. Airflow Direction Control

Covers vertical and horizontal airflow direction control, both automatic and manual adjustments.

8.1.8. Automatic Mode Operation

Explains automatic mode operation based on remote setting, indoor intake, and outdoor air temperatures.

8.2. Protection Control Features

8.2.1. Delay ON Timer Control

Describes the function of the delay ON timer, which starts operation before the set time for comfort.

8.2.2. OFF Timer Control

Explains the OFF timer function, which stops the unit operation at a set time.

8.2.3. Indoor Power Relay Control

Details the behavior of the power relay during operation, stopping, and power failures.

8.2.4. Time Delay Safety Control

Covers the compressor's 3-minute start delay after stopping and its exceptions.

8.2.5. 30 Seconds Forced Operation

Explains that the compressor operates continuously for 30 seconds after starting.

8.2.6. Total Running Current Control

Describes how running current affects compressor frequency and stopping.

8.2.7. IPM (Power transistor) Prevention Control

Details prevention controls for IPM current and overheating, including operational restarts.

8.2.8. Compressor Overheating Prevention Control

Explains how compressor discharge temperature regulates frequency to prevent overheating.

8.2.9. Low Pressure Control (Gas Leakage Detection)

Describes compressor stop conditions based on frequency, current, and temperature for gas leakage detection.

8.2.10. Minimum Operation Frequency Protection Control

Details how minimum operation frequency is adjusted if the compressor runs too slow for too long.

8.2.11. Low Operation Frequency Protection Control

Explains changes to minimum operating frequency based on various temperature conditions.

8.2.12. Auto Restart Control

Covers the unit's ability to restart automatically after a power failure, excluding timer settings.

8.2.13. Outdoor Air Temperature Control

Regulates compressor frequency based on outdoor air temperature for cooling and soft dry modes.

8.2.14. Deodorizing Control

Describes the deodorizing operation sequence for cooling and soft dry modes, involving compressor and fan states.

8.2.15. High Pressure at Minimum Frequency Control

Reduces compressor frequency to minimum when outdoor air temperature exceeds a threshold.

8.2.16. Anti-Freezing Control

Stops compressor and increases fan speed if indoor heat exchanger temperature drops too low.

8.2.17. Anti-Fog Discharge Control

Regulates compressor frequency based on operation time to prevent fog discharge from the indoor unit.

8.2.18. Indoor Heat Exchanger Temperature Control

Regulates compressor frequency based on indoor heat exchanger temperature during heating mode.

8.2.19. Intake Air Temperature Control

Increases compressor frequency based on intake air temperature and fan speed settings for heating.

8.2.20. Deice Operation Control

Details the deice operation sequence, including frequency, fan, and valve states.

8.2.21. Auto Clean Deice Control

Performs pre-deice heating to determine operation decision if residual ice is detected in heating mode.

8.2.22. Indication Panel

Explains the meaning of LED indicators for Power Monitor, Power, Quiet, Timer, Powerful, and Ion modes.

8.2.23. Auto Operation Switch

Describes how to use the auto operation switch for selecting modes, testing, and error detection.

8.2.24. Quiet Operation (Cooling/Dry Mode)

Explains how to activate quiet operation for cooling and dry modes, including sound level reduction.

8.2.25. Quiet Operation under Soft Dry Mode

Details quiet operation specifics for soft dry mode, including manual and auto air volume control.

8.2.26. Quiet Operation (Heating)

Explains how to activate quiet operation for heating mode, comparing it to normal operation.

8.3. Ionizer Operation

Describes the purpose and control conditions for producing minus ions for fresh air effect.

8.3.1. Ionizer Operation Case Studies

Presents case studies illustrating ionizer operation scenarios with timers and mode changes.

9 Operating Instructions

Safety and Precautions

Covers essential safety warnings, installation precautions, and general operation precautions.

Parts Identification

Identifies and labels parts of the indoor unit, outdoor unit, and accessories for user reference.

Operating Instructions

Remote Control Operation

Explains how to insert batteries, use the remote control for settings, and start/stop operations.

Setting Fan Speed and Airflow Direction

Details how to adjust fan speed and control vertical/horizontal airflow direction manually.

Convenience Operations

Explains Powerful Mode, Quiet Mode, and Ionizer Mode operations for enhanced user comfort and air quality.

Helpful Information

Care and Maintenance

Provides guidance on cleaning indoor unit, filters, front panel, and recommendations for pre-season inspection.

Energy Saving and Operation Hints

Offers tips for energy efficiency, including temperature settings, filter cleaning, and keeping doors closed.

Troubleshooting

Problem Checklist and Solutions

Guides users through common problems, checks, and temporary operation procedures.

Calling the Dealer Immediately

Lists conditions requiring immediate dealer contact for service and repair.

10 Installation and Servicing Air Conditioner Using R410A

10.1. Outline and R410A Refrigerant

Provides an overview of R410A refrigerant, its characteristics, and comparison with R22.

10.1.2. Safety Measures for R410A Installation

Details safety precautions when handling R410A refrigerant, emphasizing tool usage and leak checks.

10.2. Tools for Refrigerant Piping

Lists necessary tools for installing and servicing R410A refrigerant piping, including R410A specific tools.

10.2.2. R410A Tools

Details specific R410A tools like tube gauges, flaring tools, torque wrenches, and manifold gauges.

10.3. Refrigerant Piping Work

Specifies recommended piping materials, including copper tubing thickness and jointless pipes.

10.3.2. Processing and Connecting Piping Materials

Guides on cutting, flaring, and connecting piping, emphasizing moisture and dust control.

10.4. Installation, Transferring, Servicing

Covers procedures for installing, transferring, and servicing the air conditioner using R410A.

10.4.3. AC Units Replacement

Discusses challenges of replacing units, especially R22 with R410A, and the need for new piping.

10.4.4. Refrigerant Compatibility

Warns against mixing R410A with R22 refrigerant due to incompatibility and potential damage.

10.4.5. Recharging Refrigerant During Servicing

Details the procedure for recharging refrigerant, including vacuuming and scale usage.

10.4.6. Brazing

Provides detailed instructions and cautions for brazing refrigerant pipes, emphasizing oxidation prevention.

10.4.7. Servicing Tips

Offers tips for servicing, including replacing the drier and performing brazing after vacuum pack opening.

11 Installation Instructions

11.1. Safety Precautions

Outlines critical safety precautions for installation, including electrical work and proper component usage.

CAUTION and ATTENTION Notes

Highlights crucial cautions regarding earthing, flammable gas, drainage, and general installation warnings.

Attached Accessories and Piping Kit

Lists included accessories, piping kit details, and specifications for indoor/outdoor unit installation.

Indoor/Outdoor Unit Installation Diagram

Illustrates the installation process, including unit placement, piping, and cable connections.

Indoor Unit Installation Procedures

Covers selecting location, fixing plate, drilling, sleeve installation, and unit mounting.

Outdoor Unit Installation Procedures

Details location selection, unit installation, piping connection, evacuation, cable connection, and drain water disposal.

12 Servicing Information

12.1. Troubleshooting

Guides on obtaining rated compressor operating frequency for cooling and heating modes for diagnosis.

Refrigeration Cycle System Troubleshooting

Helps diagnose malfunctions by checking pressure, temperature, and electric current against standard values.

12.2. Breakdown Self Diagnosis Function

Explains how to activate the self-diagnosis mode to retrieve error codes from unit memory.

Error Codes Table

Lists error codes, their descriptions, abnormality judgments, and primary verification locations.

12.3. Remote Control

Provides instructions for resetting the remote control and changing its transmission code.

12.4. Disassembly of Parts

a. Indoor Control Board Removal Procedures

Details steps for removing the front grille and indoor control board, including wire release.

b. Electronic Controller Removal Procedures

Explains how to remove the main and power electronic controllers and their associated wiring.

c. Cross Flow Fan and Fan Motor Removal

Provides steps for removing the cross flow fan and the fan motor from the indoor unit assembly.

c. Outdoor Electronic Controller Removal

Details the procedure for removing the top panel, front panel, and outdoor electronic controller.

13 Technical Data

Operation Characteristics (CS-E9CKP / CU-E9CKP5)

Presents cooling and heating characteristics, including graphs for outdoor temp and piping length.

Operation Characteristics (CS-E12CKP / CU-E12CKP5)

Shows cooling and heating characteristics for CS-E12CKP, with graphs for outdoor temp and piping length.

Sensible Capacity Chart

Provides sensible capacity data in tables for CS-E9CKP/CU-E9CKP5 and CS-E12CKP/CU-E12CKP5 models.

14 Exploded View

15 Replacement Parts List

CS-E9CKP / CS-E12CKP Replacement Parts

Lists replacement parts for CS-E9CKP/CS-E12CKP models with reference numbers, quantities, and remarks.

16 Exploded View

17 Replacement Parts List

CU-E9CKP5 / CU-E12CKP5 Replacement Parts

Lists replacement parts for CU-E9CKP5/CU-E12CKP5 models with reference numbers, quantities, and remarks.

18 Electronic Circuit Diagram

Schematic Diagram 1/3 (CS-E9CKP / CS-E12CKP)

Provides the first part of the electronic circuit schematic diagram for indoor unit control board.

Schematic Diagram 2/3

Presents the second part of the electronic circuit schematic diagram, detailing connections and components.

Schematic Diagram 3/3

Shows the third part of the electronic circuit schematic diagram, focusing on power supply and control circuits.

Schematic Diagram 1/3 (CU-E9CKP / CU-E12CKP5)

Provides the first part of the electronic circuit schematic for outdoor units with component details.

Schematic Diagram 2/3

Shows the second part of the electronic circuit schematic, including IC and sensor connections.

Schematic Diagram 3/3

Presents the third part of the electronic circuit schematic, detailing power supply and compressor control circuits.

Sensor Characteristics

CS-E9CKP / CS-E12CKP Sensor Data

Presents resistance vs. temperature data for indoor/outdoor sensors and intake/pipe temperature sensors.

CU-E9CKP5 / CU-E12CKP5 Sensor Data

Provides temperature data for outdoor air, heat exchanger, and compressor sensors for CU models.

How to use electronic circuit diagram

Diagram Symbol and Notation Guide

Explains how to interpret symbols, units, and notations used in electronic circuit diagrams.

18.1. REMOTE CONTROL

Remote Control Circuit Diagram

Shows the circuit diagram of the wireless remote control, including display and button connections.

18.2. PRINT PATTERN

Indoor Unit PCB Print Pattern

Illustrates the print pattern layout for the indoor unit's main and indicator printed circuit boards.

PRINT PATTERN

Outdoor Unit PCB Print Pattern

Shows the print pattern layout for the outdoor unit's main printed circuit board.

PFC and CPU PCB Print Pattern

Illustrates the print patterns for the PFC and CPU sections of the printed circuit boards.

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