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Parker Zander WVM Series User Manual

Parker Zander WVM Series
64 pages
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Adsorption dryer
WVM 40-1450
Operating manual
Revision 0307/2016 /EN
Cod: 398H271785

Table of Contents

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Parker Zander WVM Series Specifications

General IconGeneral
BrandParker Zander
ModelWVM Series
CategoryDryer
LanguageEnglish

Summary

Declaration of Conformity

Manufacturer and Product Series Details

Details about the manufacturer, product series, and assembly type.

Conformity Assessment and Quality Assurance

Information on conformity assessment and the quality assurance system.

Machine Passport Details

Key Identification and Issue Information

Provides machine type, manufacture date, and manual issue date.

General Product and Safety Information

Manufacturer's Details and Dryer Specifications

Contact information, scope of delivery, and supplementary documents.

Warranty, Supplementary Documents, and Symbols

Warranty conditions, notes on other manuals, and symbols used.

Target Audience and Manual Handling

Identifies intended users and provides guidance on manual handling.

Safety Instructions and Hazard Warnings

Danger Zones and Safety Plates

Identifies danger zones, warning signs, and safety plates on the dryer.

Intended Use, Misuse, and Personnel Qualification

Defines proper use, prohibits misuse, and specifies personnel qualifications.

Desiccant Handling and Operating Phase Safety

Safety notes for handling desiccant and during specific operation phases.

Maintenance, Repair, and Disposal Safety

Safety precautions for maintenance, repair, and product disposal.

Technical Product Overview

Front View Component Diagram

Diagram labeling main components of the dryer from the front view.

Rear View Component Diagram

Diagram labeling main components of the dryer from the rear view.

Dryer Operational Principles

Adsorption and Regeneration Cycle Overview

Explanation of the adsorption and regeneration processes.

Regeneration Phase Details

Detailed explanation of the expansion, heating, and cooling phases.

Pressure Build-up and Switching Logic

Describes pressure build-up, stand-by, and vessel switching logic.

Available Dryer Options

Dewpoint Control, Insulation, and Outdoor Use

Details on dewpoint control, insulation benefits, and outdoor installation.

Heating Systems and Special Variants

Information on auxiliary heating, steam options, and paint compatibility.

Handling and Storage Guidelines

Transport Safety and Damage Reporting

Safety measures for transport and procedures for handling damage.

Installation Site Requirements

Criteria for selecting a suitable installation location.

Clearances, Lifting, and Securing Procedures

Guidelines for clearances, lifting, and anchoring the dryer.

Transport Methods and Storage Conditions

Instructions for transporting by crane/forklift and storage requirements.

Installation and Connection

Installation Requirements and Pressure Safety

Essential installation requirements and pressure safety device information.

Pipeline Installation and Pressure Loss

Guidelines for pipeline installation and preventing pressure loss.

Electrical and Fault System Connections

Instructions for connecting electrical components and fault signaling.

Start-up and Commissioning

Pre-Commissioning Preparations and Checks

Conditions and inspections required before initial commissioning.

Operating Panel and Pressure Gauge Use

Overview of operating elements and interpretation of pressure gauges.

Unit Pressurization and Valve Operation

Procedure for pressurizing the unit and operating inlet valves.

Vacuum Pump Rotation and Final Commissioning

Checking vacuum pump rotation and final commissioning steps.

Monitoring Dryer Operation

Operating Conditions and Performance

Notes on specific operating situations and part-load performance.

Shutdown and Restart Procedures

Emergency Shutdown and Stopping

Procedures for emergency shutdown and normal stopping of the dryer.

Depressurizing and Electrical Safety

Steps for depressurizing the dryer and safety during electrical work.

Restarting the Dryer

Instructions for restarting the dryer after shutdown.

Maintenance and Repair

General Maintenance Guidelines and Warnings

General safety notes and recommendations for maintenance tasks.

Regular Maintenance Task Schedule

Overview table of routine maintenance tasks and their intervals.

Daily, Monthly, and Six-Monthly Tasks

Specific maintenance tasks for daily, monthly, and six-monthly intervals.

Annual Maintenance Procedures

Procedures for replacing silencers and control air filter elements.

24/48 Month Maintenance and Desiccant Replacement

Tasks for 24/48 month intervals and desiccant sieve replacement.

Spent Desiccant Handling and Disposal

Instructions for removing and disposing of used desiccant safely.

Troubleshooting and Fault Finding

Component Abbreviations for Faults

Table of designatory abbreviations for dryer components.

Error Messages and Electrical Precautions

Handling error messages and electrical safety during troubleshooting.

Appendix: Technical Documents

Overview of Technical Documentation

Lists the technical documents and data available in the appendix.

Technical Data Specifications

Standard Dryer Performance Data

Table detailing performance specifications for various dryer models.

Model-Specific Data and Load Calculations

Specific data for WVM 40-1450 and load cycle calculation notes.

Spare Parts Information

Service Kits and Desiccant Pack Ordering

Lists service kits and desiccant packs available for ordering.

Additional Spare Parts Catalog

Catalog of additional spare parts including gaskets and silencers.

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