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ZR409 MPI
PCM ZR409 MPI User Manual
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83
L510010-11
FORMS - 19
OPERATION AND MAINTENANCE LOG
Engine
Port
Drive
Port
Ignition
Key
Port
Model
and
Serial #
Stbd.
Serial #
Stbd.
Number
Stbd.
Fire Extinguisher Checked
Batteries Tested
Gal of
Qts of Oil
Oil
Check
Lay Up
Launch
Runs Made
Date
Fuel Port
Stbd.
Miles
Hours
Change
Drive
Date
Date
Remarks
86
88
Table of Contents
Default Chapter
5
Table of Contents
5
Introduction
7
Registration Information (Warranty Registration Card Is Located at the Back of this Manual)
7
3-Year Transferable Limited Warranty
8
Federal/California Emission Control Warranty Statement
9
PCM Inboard Marine Engine General Emissions Warranty Coverage
10
Safety Information
13
Replacement Parts
13
Safety Warnings
13
Boating Responsibilities
14
Carbon Monoxide Hazard
14
Safe Boating Suggestions
15
Water Wisdom
15
Operation and Maintenance
15
Rules of the Road
16
Boating Responsibilities
16
Engine Identification
17
Engine Identifi Cation
17
Owner Identifi Cation and Registration Information
17
Engine Model Identifi Cation / Advisory
18
Electronic Fuel Injection Information
19
Electronic Fuel Injection System
19
Operating Instructions
20
Engine Alarm System
20
Instrumentation
21
Electronic Speed Control
21
Starting Engine (Fuel Injected Engines)
21
Shifting Transmission
23
Stopping Engine
24
Freezing Temperature Operation
24
Operation in High Debris Areas
24
PCM Basic Cruise Speed Control System
25
Operating Instructions
26
Conditions Affecting Operation
27
Trim and Weight Distribution
27
Boat Bottom
27
Propeller Selection
28
Conditions Affecting Operation
28
Engine Break-In Period
29
25-Hour Engine Inspection
30
Fuel Requirements
31
Gasoline Requirements
31
Gasoline Containing Alcohol
31
Oil Requirements
32
Engine Oil Recommendations
32
Transmission and "V"-Drive Oil Requirements
32
Engine Maintenance
33
Checking Fluid Levels
33
Lubrication
35
Electrical System Relay and Fuse Block
36
Electrical System Fuses
36
Boat's Ignition Fuse
36
Electrical System Wiring and Connectors
36
Battery
36
Fresh Water Cooling System Sacrifi Cial Zinc Anode
37
Checking Coolant Level
38
Flushing Cooling System - Sea-Water Section
38
Testing Coolant for Alkalinity
38
Draining Fresh-Water Cooling System
39
Filling Fresh-Water Cooling System
40
Cleaning Sea-Water Section of Heat Exchanger (Fresh-Water Cooled Applications Only)
43
Fuel System Description
44
Fuel Control Cell (FCC) Fuel System
44
Servicing the FCC
45
Primary Fuel Filter (FCC Clamp-On Canister)
45
Servicing Fuel Pre-Filter
47
Priming Fuel System
47
Flame Arrestor
48
Accessory Drive Belt
48
Servicing Raw Water Pump Impeller
49
Changing Oils
50
Engine Alignment
51
Engine Maintenance Log
55
Maintenance Schedule
56
Maintenance Schedule
57
Visual Inspection
58
Engine Fluid Capacities
58
Transmission Fluid Capacities
58
Filter and Accessory Requirements
59
Engine Maintenance
59
Engine Specifications
60
Engine Specifications
62
Out-Of-Season Storage
63
Engine Storage
63
Draining Instructions
64
Battery Storage
64
Recommissioning after Storage
65
Out-Of-Season Storage
65
Troubleshooting
66
Troubleshooting
68
Raw Water Flow Diagrams
69
Heater Connections
81
Heater Connections
82
Instrumentation Wiring Diagram
83
Literature
84
Forms
85
Forms
88
Notes
89
4
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PCM ZR409 MPI Specifications
General
Brand
PCM
Model
ZR409 MPI
Category
Engine
Language
English
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