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PENTA 30 Series - User Manual

PENTA 30 Series
30 pages
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30 Series
Operators manual
8030 9630 1130
1
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Summary

CUSTOMER REFERENCE AND IDENTIFICATION

CUSTOMER REFERENCE INFORMATION

Fields for recording mixer model, serial number, and dealer details.

IDENTIFICATION PLATE

Details about the serial number and its location on the mixer for service.

WARRANTY INFORMATION

WARRANTY REGISTRATION FORM

Form for documenting warranty registration and pre-delivery inspection by dealer and customer.

SPECIFICATION

DESCRIPTION

Overview of PENTA TMR Mixer components and features.

INTENDED USE

Details the applications and benefits of PENTA TMR mixers for livestock feeding.

SAFETY PRECAUTIONS

PRECAUTIONS

General safety measures to be taken before operating or servicing the mixer.

SAFETY WHEN SERVICING

WHEN SERVICING THE MIXER

Safety instructions specific to servicing the mixer, including PTO disconnection.

OPERATING SAFETY

OPERATING SAFETY

Key safety instructions and precautions for operating the PENTA TMR Mixer.

TRANSPORT GUIDELINES

TRANSPORT SAFETY

Specific safety points for road transport compliance and safe practices.

TIRE INFORMATION

THE SERVICE LIFE OF YOUR TIRES

Explanation of how tire pressure affects service life and wear patterns.

PRE-OPERATION CHECKS

PRE-OPERATION CHECKLIST

Detailed list of checks to perform before operating the PENTA TMR Mixer.

TRACTOR REQUIREMENTS

EQUIPMENT MATCHING

Guidance on selecting the appropriate tractor size and power for the TMR mixer.

CONNECTION PROCEDURES

COUPLING TO TOW VEHICLE - HITCH

Procedure for safely coupling the mixer to the tractor's hitch system.

HYDRAULIC CONNECTIONS

Instructions for connecting and maintaining hydraulic lines and ensuring system integrity.

UNCOUPLING THE TOW VEHICLE - HITCH

Steps for safely disconnecting the mixer from the tractor's hitch.

CONNECTION PROCEDURES

PTO CONNECTION

Information and guidance on connecting the Power Take-Off (PTO) shaft.

P.T.O. SHAFT INFORMATION

Details on proper PTO shaft length, installation, and usage to prevent damage.

OPERATION

ELECTRICAL CONNECTION

Checks for electrical connections and lights to ensure proper scale operation.

WEIGHING SYSTEM

Information on the DIGI-STAR scale indicators, mounting, and power supply.

OPERATION

SCALE SYSTEM ACCURACY AND TROUBLESHOOTING

Guidance on calibrating, testing, and troubleshooting the weighing scale system.

BREAK-IN

Initial checks and procedures for the break-in period after first use.

OPERATION

LOADING

Instructions on the order of adding ingredients and optimal mixing speeds for effective loading.

OPERATION

UNLOADING

Procedures for operating the conveyor and discharge systems for unloading the mixer.

CONVEYOR

Maintenance and adjustment of the conveyor chain and operation.

DUAL DISCHARGE

Explanation of the dual side unloading conveyor operation.

RIGHT; LEFT FLIP UP DISCHARGE

Details on the operation of right/left flip-up discharge conveyors and their systems.

MAINTENANCE

BEFORE STARTING

Pre-operation maintenance checks to ensure optimal mixer performance.

TEST RUN THE MIXER

Procedure for running the mixer after initial checks to verify operation.

AFTER OPERATING FOR ½ HOUR

Post-operation checks required after the first half-hour of use.

AFTER OPERATING FOR 5 HOURS AND 10 HOURS

Maintenance checks to be performed after 5 and 10 hours of operation.

AFTER OPERATING 50-100 HOURS

Maintenance tasks for the 50-100 hour operating interval, including gearbox checks.

MAINTENANCE SCHEDULE

MAINTENANCE

STORAGE SAFETY

Guidelines for safely storing the mixer unit when not in use.

MAINTENANCE

PLANETARY GEARBOX LUBRICATION

Detailed instructions for lubricating the planetary gearbox, including oil type and level checks.

MAINTENANCE

FILLING THE PLANETARY GEARBOX

Step-by-step procedure for refilling the planetary gearbox with oil, including important fitting details.

MAINTENANCE

GREASE LOCATIONS

Identification of all points requiring regular greasing on the mixer and conveyor.

CONVEYOR GREASE LOCATIONS

Specific grease points for the conveyor bearings and recommended greasing frequency.

P.T.O. DRIVE SHAFT

Safety and maintenance guidelines for the PTO drive shaft, including guards and shear bolts.

SUSPENSIONS & BRAKES

LUBRICATING THE WHEEL BEARINGS

Procedure for lubricating wheel bearings, including frequency and grease type.

BRAKE MAINTENANCE & ADJUSTMENT

Initial checks and monthly maintenance requirements for the mixer's brake system.

BOLT TORQUE SPECIFICATIONS

IMPERIAL BOLT TORQUE SPECIFICATIONS

Torque values for Imperial size bolts and cap screws based on SAE grades.

METRIC BOLT TORQUE SPECIFICATIONS

Torque values for Metric size bolts and cap screws based on property classes.

PARTS AND DECALS

DECALS

Information on the placement, maintenance, and replacement of safety decals on the mixer.

SAFETY DECALS

Details regarding the importance of keeping safety decals clean and legible for operator awareness.

Overview

This document is the operator's manual for the PENTA 30 Series TMR Mixer, a piece of agricultural equipment designed for preparing Total Mixed Rations (TMR) for livestock.

Function Description:

The PENTA 30 Series TMR Mixer is a towable chassis-mounted machine powered by a PTO (Power Take-Off) and a 12V power supply. Its primary function is to cut, mix, and distribute various feed ingredients into a homogeneous Total Mixed Ration. This includes processing different forage types, commodities, and feed additives, such as powder, liquid, granular, silage, and baling materials/crops. The mixer is designed to offer flexibility in ration formulation and feeding, allowing for the inclusion of diverse forage types and storage methods at high levels, utilization of low-quality forages, and precise mixing for ration homogeneity, which helps in acidosis control. It also facilitates the addition of urea (NPN) and medications like ionophores to enhance cow efficiency and improve feed efficiency through properly balanced rations. The goal is to ensure every cow receives the same feed from start to finish.

Important Technical Specifications:

The manual provides a table outlining the recommended horsepower for different mixer series:

  • 3030: 40-70HP
  • 4130: 50-80HP
  • 5030: 50-80HP
  • 5930: 50-120HP
  • 4430: 60-90HP
  • 6730: 80-130HP
  • 8030: 130-160HP
  • 9630: 135-170HP
  • 1130: 140-180HP
  • 1430: 150-200HP
  • 1030: 90-180HP
  • 1730: 200-250HP

The machine can weigh up to 10,000 kg (22,000 lbs) when loaded. Recommended auger speeds for mixing are 20-30 RPM, and for emptying, 30-40 RPM. The planetary gearbox uses 80/140 Full Synthetic GL5 Rating oil. Wheel nuts require a torque of 180 ft-lbs (244 N-m). Hitch bolts require a torque of 300 ft-lbs. Tire pressure recommendations vary by tire size:

  • 12.5-15: 55 psi
  • 19/45-17: 75 psi
  • 435-50: 100 PSI
  • 235/75R: 110 PSI
  • 245/70R: 110 PSI

Usage Features:

The mixer incorporates augers, cutting knives, conveyors, weighing systems, hoppers, and gearing. The weighing system uses DIGI-STAR scale indicators (e.g., EZ2810 model), which are securely fastened to the mixer and can turn to face any direction. These scales can display weight in kilograms or pounds, as specified by the manufacturer. The mixer can be equipped with dual side unloading, allowing the conveyor to discharge on both sides. For right/left flip-up discharge models, a section of the conveyor can be raised and lowered using either a Lock Collar System (where stackable collars determine the drop height) or a Diverter Valve System (activated by a rope, allowing hydraulic control of conveyor height).

Loading procedures emphasize adding the heaviest materials last and materials requiring the shortest cut first. Hay typically goes in first, followed by balage, grains, minerals, and then corn silage, with wet materials placed on hay and balage to aid cutting. The mixer should be level during mixing. "Dog ears" (feed restrictors) are adjustable to hold hay closer to the knives for shorter cuts, though using them may increase the horsepower required to start and run the mixer when full. The conveyor speed can be adjusted via the tractor's flow control (recommended 5-10 gal/minute at 20 gal/min and 2500 PSI MAX).

Maintenance Features:

The manual outlines a comprehensive maintenance schedule:

  • Pre-Operation Check: Includes checking tires, fasteners, pivot points, pins, hoses, hydraulic cylinders, fittings, couplers, grease points, electrical connections, hitch, drawbar, lights, and slow-moving vehicle signs. Ensure the gearbox oil reservoir is at the proper level and drain plugs are tight.
  • Break-In: After initial use, check wheel nuts and other fasteners for tightness, ensure proper greasing, and verify fluid reservoir levels.
  • Regular Checks:
    • PTO Shaft Universals: Grease 36 times annually or every 8 hours (Heavy Duty multi-purpose grease).
    • Drive Shaft Bearings, Conveyor Bearings, Auger Bearing Tower: Grease 12 times annually or every 8 hours (Heavy Duty multi-purpose grease).
    • Wheel Bearings, Walking Axle Centre: Check once annually or every 50 hours, grease 36 times annually or every 8 hours (Heavy Duty multi-purpose grease). Lubricate every 2 years or 50,000 km, or more frequently in harsh conditions, using general purpose EP grease.
    • Planetary Gearbox Oil Reservoir: Check level upon receipt and 52 times annually or every 8 hours. Oil change every 2000 hours.
    • 2-Speed Transmission (C3A, AP502, AP602): Check level upon receipt and 12 times annually or every 8 hours. Oil change every 1000 hours.
    • Wheel Nuts: Tighten upon receipt and 6 times annually or every 50 hours (180 ft-lbs).
    • Tire Pressure: Check upon receipt and 12 times annually or every 25 hours.
    • Shear Bolts: Replace when broken.
    • Hitch Bolts: Check once annually (300 ft-lbs).
  • Gearbox Lubrication: The planetary gearbox uses synthetic oil (80-140 / Full Synthetic / GL5 Rating). The oil reservoir has maximum and minimum level decals, and the oil level should be checked every 8 hours of operation. Filling the gearbox is done through the bottom fitting, pumping oil until it comes out of the top of the gearbox or a specific air line. The breather cap on the reservoir should be cleaned regularly.
  • Plow Maintenance: Check the plow for wear every 50-100 hours; replace when worn to the hole, using new bolts.
  • Scale System: Calibrate the scale with a known weight monthly to ensure accuracy. Check loadcells for stability and proper connection.
  • Safety Decals: Ensure all safety decals are clean and legible; replacements are available from the dealer.
  • Storage: Store the unit in a dry, level area away from human activity, keep children away, and ensure hydraulic hoses are off the ground with clean fittings.

PENTA 30 Series Specifications

General IconGeneral
BrandPENTA
Model30 Series
CategoryFarm Equipment
LanguageEnglish

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