Pentair MiniMax 100 - User Manual

© 2007 Pentair Water Pool and Spa, Inc. All rights reserved.
This document is subject to change without notice.
1620 Hawkins Ave., Sanford, NC 27330 • (800) 831-7133 • (919) 566-8000
10951 West Los Angeles Ave., Moorpark, CA 93021 • (800) 831-7133 • (805) 553-5000
Attention Installer
Please give this manual to the owner and/or
operator once installation is complete.
Attention User
Please retain this manual for future reference, it
contains important information that will help you in
operating and maintaining this heater.
Call (800) 831-7133 for additional free copies of these instructions.

Pentair MiniMax 100 Specifications

General

Brand	Pentair
Model	MiniMax 100
Category	Swimming Pool Vacuum
Language	English

Summary

IMPORTANT SAFETY INSTRUCTIONS

FOR YOUR SAFETY - READ BEFORE OPERATING

Crucial safety warnings must be read before operating the heater.

WHAT TO DO IF YOU SMELL GAS

Emergency procedures to follow if a gas leak is detected.

Customer Service

Technical Support

Contact information for technical assistance and support.

Web site

Access Pentair products and support information online.

Introduction

IMPORTANT NOTICES FOR THE INSTALLER AND OPERATOR

Crucial notices regarding warranty voidance due to improper installation or operation.

CODES

Regulations and standards installation must conform to.

Operation

SAFETY RULES

Essential safety guidelines for operating the pool and spa heater.

WARNING

Critical warning about using the heater if submerged or after submersion.

MINIMAX 100 DIRECT-SPARK IGNITION LIGHTING;OPERATION - NATURAL GAS & PROPANE

FOR YOUR SAFETY: READ BEFORE LIGHTING

Essential safety precautions before lighting the heater.

OPERATING INSTRUCTIONS

Step-by-step guide for operating the heater.

TO TURN OFF GAS TO HEATER

Procedure to safely turn off the gas supply to the heater.

MILLIVOLT LIGHTING;OPERATION - NATURAL GAS & PROPANE

FOR YOUR SAFETY: READ BEFORE LIGHTING

Critical safety precautions before lighting the millivolt heater.

LIGHTING INSTRUCTIONS

Step-by-step guide for lighting the millivolt heater.

TO TURN OFF GAS TO HEATER (MILLIVOLT)

Procedure to safely turn off gas for millivolt heaters.

OPERATING (CONTROLS)

CONTROL SYSTEMS OVERVIEW

Overview of controls for different heater models (DSI/Millivolt).

THERMOSTAT ADJUSTMENT AND STOPPER

How to adjust and set the thermostat for optimal temperature control.

HEATER OPERATION

GENERAL OPERATION

General information about heater operation and systems.

DSI SYSTEM HEAT MODE OPERATION

Detailed steps for operating the DSI system in heat mode.

OPERATIONAL ISSUES AND DIAGNOSTICS

FAILURE TO LIGHT AND LOCKOUT

Troubleshooting steps for ignition failures and lockout conditions.

FLAME FAILURE AND RE-IGNITION

Procedures for flame failure and automatic re-ignition.

CONTROL FAULT - DIAGNOSTIC LED CONDITIONS

Explains diagnostic LED indicators for control faults.

SERVICE CHECKS AND FLAME SENSOR

PROPER ELECTRODE LOCATION AND SERVICE CHECKS

Guide to electrode placement and common service issues.

FLAME SENSOR CURRENT CHECK

Procedure for checking flame sensor current for proper operation.

Maintenance

MAINTENANCE INSTRUCTIONS

Recommended maintenance tasks and schedule.

ENERGY SAVING TIPS

Tips for optimizing heater efficiency and reducing energy costs.

SPRING AND FALL OPERATION

Operation guidelines for transitional seasons.

WINTER OPERATION

Specific instructions for operating the heater during winter.

CHEMICAL BALANCE

POOL AND SPA WATER CHEMISTRY

Importance of maintaining proper water chemistry for heater longevity.

DISINFECTANT AND pH GUIDELINES

Information on disinfectants, residuals, pH, and alkalinity.

Installation Instructions

SPECIFICATIONS

Technical specifications and requirements for installation.

OUTDOOR INSTALLATION

Guidelines for installing the heater outdoors.

INDOOR INSTALLATION

Guidelines for installing the heater indoors.

PLUMBING CONNECTIONS

MANUAL BY-PASS

How to install and adjust a manual by-pass for flow rate control.

VALVES

Recommendations for using valves in the plumbing system.

PRESSURE SWITCH ADJUSTMENT

Procedure for adjusting the pressure switch for proper operation.

WATER CONNECTIONS

QUICK-FLANGE II INSTALLATION

Instructions for installing the Quick-Flange II water connection.

PRESSURE RELIEF VALVES

Requirements and installation of pressure relief valves.

GAS CONNECTIONS

GAS LINE INSTALLATIONS

Guidelines for installing gas lines, including pipe sizing.

REGULATED MANIFOLD PRESSURE TEST

Procedure for testing and adjusting manifold gas pressure.

GAS PRESSURE SETTINGS

Recommended gas pressure settings for different altitudes.

VENTILATION

OUTDOOR INSTALLATION

Requirements and clearances for outdoor heater venting.

INDOOR INSTALLATION

VENTING SYSTEM REQUIREMENTS

Conformance to codes and vent pipe requirements for indoor installation.

AIR SUPPLY OPENINGS

Requirements for ventilation and combustion air supply openings.

VENT TEST AND DRAFT HOOD INSTALLATION

VENT TEST PROCEDURE

Steps to perform a quick check of the venting installation.

INDOOR DRAFT HOOD INSTALLATION

Instructions for installing the indoor draft hood kit.

ELECTRICAL, DSI UNITS

TRANSFORMER WIRING INSTRUCTIONS

Wiring instructions for the heater's transformer.

WIRING DIAGRAMS

ELECTRONIC DIRECT SPARK IGNITION (DSI) WIRING

Wiring diagram for the electronic DSI ignition system.

MILLIVOLT WIRING AND REMOTE HOOK-UP

Wiring diagram for millivolt models and remote control connection.

TROUBLESHOOTING - GENERAL

HEATER WILL NOT COME ON

Troubleshooting steps for when the heater fails to start.

HEATER SHORT CYCLING

Diagnosing and resolving rapid on/off cycling issues.

HEATER MAKES KNOCKING NOISES

Addressing knocking noises and ensuring proper operation.

PARTS LIST

MAJOR COMPONENTS

List of primary parts and their corresponding part numbers.

ACCESSORIES AND SMALL PARTS

List of kits, accessories, and smaller components.

EXPLODED VIEW

HEATER COMPONENTS DIAGRAM

Visual representation of heater parts with corresponding numbers.