This document describes the 50 TON HYDRAULIC BOTTLE JACK (Item Number W1637), an owner's manual for a lifting device.
Function Description
The 50 Ton Hydraulic Bottle Jack is a lifting device designed for raising heavy loads. It operates by hydraulic pressure, allowing users to lift vehicles or other heavy objects to a desired height. It is crucial to note that this jack is designed for lifting purposes only, and loads must always be supported by jack stands immediately after lifting to prevent personal injury or property damage. The manual emphasizes that the jack should not be used to maintain heavy loads for long periods.
Important Technical Specifications
- Capacity: 100,000 lbs. (50 tons)
- Minimum Lift Height: 11-3/4 in.
- Maximum Lift Height: 18-7/8 in.
- Base Length: 8-5/8 in.
- Base Width: 6-7/8 in.
These specifications are subject to change without notice.
Usage Features
The manual provides detailed instructions for both raising and lowering loads, along with critical safety guidelines.
Before Use:
- Unpacking and Inspection: Users should carefully inspect the product for any damage during transit and ensure all parts are present. Any damaged or missing parts should be reported to customer service. The product should not be operated if damaged.
- Bleeding Air from Hydraulic System: During shipment or handling, air can become trapped in the hydraulic system, causing malfunction. To prepare the jack for use:
- Place the pump handle over the release valve and turn counter-clockwise no more than two turns to open it.
- Slowly loosen the oil filler plug.
- Pump the jack about 6 full strokes to ensure complete distribution of hydraulic fluid.
- Repeat these steps as needed.
- Re-tighten the oil filler plug.
To Raise a Load:
- Park the vehicle on a hard, level surface away from oncoming traffic.
- Turn off the vehicle's engine.
- Place the vehicle's transmission in PARK (automatic) or its lowest gear (manual).
- Set the emergency brake and chock the wheels not being lifted.
- Refer to the vehicle owner's manual for proper jacking procedures and lift only on manufacturer-specified areas.
- Ensure the load is centered on the saddle.
- Place the pump handle over the release valve and turn clockwise to close it.
- Insert the handle into the handle socket and pump to raise the load to the desired height.
- ALWAYS support the load with jack stands of appropriate capacity, placed at manufacturer-recommended locations. Never get under a vehicle without jack stands.
- Slowly turn the release valve counter-clockwise to lower the vehicle onto the jack stands and then remove the jack.
- Important Note: Never move the jack when the handle is in the operating lever or valve sleeve, as this can damage the pumping unit.
To Lower a Load:
- Remove all tools and equipment from under the vehicle.
- Position the saddle under the lifting point. Turn the handle firmly clockwise to close the valve release screw, and pump the upper/lower handle to raise the vehicle slightly above the jack stands. Then, collapse and remove the jack stands.
- Slowly turn the release valve counter-clockwise with the handle just enough to allow controlled descent of the vehicle onto the ground (never more than two full turns).
- Lower the jack completely and store it in a safe, dry location out of reach of children.
Safety Guidelines / Definitions:
The manual emphasizes several safety warnings:
- WARNING: Read and understand the entire manual before operation. Failure to comply can result in serious personal injury or property damage.
- DANGER: Indicates an imminently hazardous situation that, if not avoided, WILL result in death or serious injury.
- CAUTION: Indicates a potentially hazardous situation that, if not avoided, MAY result in minor or moderate injury.
- NOTE: Indicates important information that, if not followed, MAY cause damage to equipment.
- This is a lifting device only; loads must be supported immediately by jack stands.
- Do NOT exceed the rated capacity of 100,000 lbs.
- Use only on a hard, level surface capable of sustaining the load.
- Do NOT adjust the safety valve.
- Wear ANSI approved safety goggles and heavy-duty work gloves.
- Keep clear of the load while lifting and lowering.
- Lower the load slowly.
- Do NOT use for aircraft purposes.
- Apply the parking brake and chock tires before lifting.
- Lift only at vehicle manufacturer-recommended locations.
- Inspect before every use; do not use if parts are loose or damaged.
- Do not alter the product.
- Keep the work area clean, well lit, and free of bystanders, children, and visitors.
- Stay alert; do not operate while tired or under the influence of drugs/alcohol.
- Store idle jacks out of reach of children and untrained persons.
- Jack service must be performed only by qualified repair personnel using identical replacement parts.
- Maintain labels and nameplates.
- Read the vehicle's instruction manual before lifting.
- When lifting one wheel, support with one jack stand. When lifting an entire end, use two jack stands.
- Do not work under the vehicle without proper jack stand support.
- Avoid dangerous oncoming traffic; use the jack as far away from the roadside as possible.
- Industrial applications must follow OSHA requirements.
- Do not allow anyone inside the vehicle while using the jack.
- Do not support both ends of the vehicle at the same time.
- Remove all tools and equipment from under the vehicle before lowering.
Maintenance Features
Monthly maintenance is recommended to ensure the jack's longevity and proper function. Lubrication is critical due to the heavy loads supported.
- Pre-use Inspection: Before each use, inspect the jack for broken, cracked, bent, loose, or missing parts. Any damaged jack must be removed from service and repaired by qualified personnel using Performance Tool replacement parts.
- Operational Test: Thoroughly test the jack for proper operation before actual use. If it appears not to be working properly, follow the bleeding instructions on page 3.
- Storage: When not in use, the ram and pump piston should be in the fully down position to prevent corrosion.
- Lubrication: Keep the jack clean and well lubricated at the points illustrated in Figure 3.
- Hydraulic Fluid: For best results, use only hydraulic fluid with an SAE 20 rating for refills. Check the fluid level with the jack in the fully down position; the fluid level should be up to the bottom of the oil fill port (Figure 5).
- Hydraulic Oil Change: Change the hydraulic oil at least once every three years:
- With the jack fully lowered, remove the oil filler plug.
- Tip the jack to drain all old hydraulic oil, disposing of it according to local regulations.
- With the jack upright, completely fill the housing with high-quality hydraulic oil until it just begins to run out of the oil fill hole. Be extremely careful not to allow dirt or foreign matter into the system.
- Reinstall the oil filler plug.
- Clean the jack with a clean cloth and mild detergent/solvent. Store it in a safe, dry location with the ram and pump piston in the fully down position, out of reach of children and non-authorized people.
Troubleshooting
The manual includes a troubleshooting guide for common issues:
- Will not lift load:
- Power unit may be low in fluid. Add clean hydraulic jack fluid to the level of the filler port.
- Valve may not be closing completely. Close the release valve, manually raise the lifting arm as high as possible with the jack fully lowered, then open the release valve to allow the jack to descend.
- Will not hold load:
- Valve may not be closing completely (same solution as above).
- Will not lift to full height:
- Power unit may be low in fluid (same solution as above).
- Pump feels "spongy" under load:
- Power unit may be air bound. Open the release valve a minimum of 2 full turns. Pump the handle a minimum of 20 full strokes to purge air from the system.
- Handle raises under load:
- Power unit may be air bound (same solution as above).
- Handle lowers under load:
- Valve may not be closing completely (same solution as above).
The manual advises checking all listed solutions for problems with multiple causes and repeating solutions for best results.
Warranty
The product comes with a 1 YEAR LIMITED WARRANTY for original retail purchasers. Performance Tool® warrants the product to be free from defects in materials and workmanship under normal use and service. A defective product can be returned for a free replacement within 90 days of purchase. After 90 days and up to one year, Performance Tool® will replace defective parts at no charge, provided a sales receipt accompanies the return. The warranty excludes consumables (blades, bits, punches, dies, bulbs, fuses, hoses) and products used for unintended purposes, repaired/altered, or subjected to misuse, neglect, accident, or wear and tear. Performance Tool® disclaims implied warranties of merchantability and fitness for a particular purpose beyond the express limited warranties provided. The company is not liable for consequential, incidental, or special damages.
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