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Perkins 1103AA-33G User Manual

Perkins 1103AA-33G
84 pages
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Operation and
Maintenance
Manual
1103AA-33G, 1103AA-33TG and
1104AA-44TG Industrial Engines
LN (Engine)
LQ (Engine)
LR (Engine)
M0105633-01 (en-us)
December 2020

Table of Contents

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Perkins 1103AA-33G Specifications

General IconGeneral
Engine Model1103AA-33G
Engine TypeDiesel
Number of Cylinders3
AspirationNaturally Aspirated
Cooling SystemWater-cooled
Bore105 mm
Stroke127 mm

Summary

Foreword

California Proposition 65 Warning

Warnings about cancer, birth defects, and reproductive harm from diesel exhaust and chemicals.

Literature Information

Guidance on reading, storing, and using the manual and engine literature.

Safety Section Overview

Introduction to the Safety Section, highlighting precautions and hazard identification.

Operation Section Overview

Introduction to the Operation Section, covering basic techniques and procedures.

Maintenance Section Overview

Introduction to the Maintenance Section, guiding engine care and service intervals.

Safety Section

Safety Messages

Explains warning signs, their meaning, and the importance of legible and correct warning labels.

General Hazard Information

Covers universal warning labels, hazard identification, and general safety precautions.

Specific Hazard Categories

Details risks of pressurized air/water, fluid penetration, and containing spills.

Chemical and Material Hazards

Discusses static electricity, inhalation, asbestos, and hexavalent chromium hazards.

Burn Prevention

Warns about hot parts, gases, and system pressure relief.

Fire and Explosion Prevention

Precautions against fire and explosion from flammable materials and electrical sources.

Mechanical and Operational Safety

Addresses crushing, cutting, mounting, starting, and stopping safety procedures.

Electrical System Safety

Safety measures for electrical systems, battery handling, and grounding.

Product Information Section

Model Views

Introduces diagrams showing engine features and components.

Engine Description and Specifications

Describes engine types and lists key technical specifications like bore, stroke, and displacement.

Engine Cooling and Lubrication Systems

Explains the engine's cooling and lubrication systems and their components.

Product Identification Information

Details on identifying engines using serial numbers and list numbers for parts.

Record for Reference

A section for recording engine details like model, serial number, and capacities.

Operation Section

Engine Lifting

Safe procedures for lifting engines using eyebolts and appropriate lifting equipment.

Engine Storage

Guidelines for storing engines to prevent damage, including conditions and procedures.

Gauges and Indicators

Explains the function of various engine gauges and indicators for monitoring performance.

Engine Starting Procedures

Detailed steps and precautions for safely starting the engine.

Cold Weather Starting

Procedures and tips for starting the engine in cold temperatures, including glow plug use.

After Starting Engine Procedures

Procedures for warming up the engine and checking for leaks after starting.

Engine Operation

Guidance on proper engine operation, warm-up, and fuel conservation practices.

Engine Stopping Procedures

Procedures for safely stopping the engine and emergency shutdown protocols.

Cold Weather Operation

Factors affecting diesel engine operation in cold weather and recommended practices.

Maintenance Section

Refill Capacities

Lists oil and coolant capacities for different engine models and systems.

Fluid Recommendations

Guidelines for selecting and using engine coolants, oils, and fuels.

Maintenance Interval Schedule

Comprehensive schedule of maintenance tasks based on service hours or time intervals.

Cooling System Coolant Management

Procedures for changing and checking coolant levels for commercial and ELC systems.

Engine Oil and Filter Maintenance

Steps for checking oil level, sampling, and changing oil and filter.

Fuel System Maintenance

Procedures for replacing and draining fuel filters and water separators.

Walk-Around Inspection

Pre-operation inspection checklist covering leaks, connections, and overall engine condition.

Warranty Section

Warranty Information

General information about warranty coverage and terms.

Emissions Warranty Information

Specific details regarding emissions warranty coverage and compliance.

Product and Dealer Information

Product Information Recording

Fields for recording specific product identification details.

Dealer Information Recording

Fields for recording dealer contact and service information.

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