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1106C
Perkins 1106C User Manual
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y
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0
7
T
roubleshoot
ing
1106C
Genset
PK
(E
n
g
in
e
)
KENR693
3
-00
2
Table of Contents
Important Safety Information
2
Table of Contents
3
Troubleshooting Section
5
Electronic Troubleshooting
5
System Overview
5
Fuel Injection
6
Glossary
7
Electronic Service Tools
11
Indicator Lamps
13
Replacing the ECM
16
Self-Diagnostics
17
Sensors and Electrical Connectors
17
Engine Wiring Information
21
ECM Harness Connector Terminals
24
Programming Parameters
26
Test ECM Mode
26
ECM Snapshot
26
Factory Passwords
28
Flash Programming
28
Injector Trim File
29
Speed Demand Input Setup
30
Customer Specified Parameters
32
Customer Specified Parameters Table
35
Customer Specified Parameters Worksheet
36
System Configuration Parameters
37
Troubleshooting Without a Diagnostic Code
38
Alternator Noise
38
Alternator will Not Charge
38
Battery
39
Can Not Reach Top Engine RPM
39
Coolant in Engine Oil
41
Coolant Temperature Is too High
42
ECM will Not Accept Factory Passwords
43
ECM will Not Communicate with Other Systems or Display Modules
44
Electronic Service Tool will Not Communicate with ECM
44
Engine Cranks but will Not Start
45
Electronic Control System
47
Engine Has Early Wear
48
Engine Misfires, Runs Rough or Is Unstable
49
Glow Plugs
50
Engine Oil in Cooling System
51
Engine Vibration
52
Engine will Not Crank
53
Excessive Black Smoke
54
Excessive Engine Oil Consumption
56
Excessive Fuel Consumption
57
Air Inlet and Exhaust System
58
Excessive Valve Lash
59
Excessive White Smoke
60
Intake Air Temperature Is too High
61
Intermittent Engine Shutdown
62
Intermittent Low Power or Power Cutout
63
Low Engine Oil Pressure
64
Low Power/Poor or no Response to Throttle
65
Mechanical Noise (Knock) in Engine
68
Noise Coming from Cylinder
68
Troubleshooting with a Diagnostic Code
70
Diagnostic Code Cross Reference
70
No Diagnostic Codes Detected
72
CID 0001 Fmi 02
72
CID 0001 Fmi 05
73
CID 0001 Fmi 06
73
CID 0001 Fmi 07
74
CID 0002 Fmi 02
74
CID 0002 Fmi 05
74
CID 0002 Fmi 06
75
CID 0002 Fmi 07
75
CID 0003 Fmi 02
75
CID 0003 Fmi 05
76
CID 0003 Fmi 06
76
CID 0003 Fmi 07
77
CID 0004 Fmi 02
77
CID 0004 Fmi 05
77
CID 0004 Fmi 06
78
CID 0004 Fmi 07
78
CID 0005 Fmi 02
79
CID 0005 Fmi 05
79
CID 0005 Fmi 06
80
CID 0005 Fmi 07
80
CID 0006 Fmi 02
80
CID 0006 Fmi 05
81
CID 0006 Fmi 06
81
CID 0006 Fmi 07
82
CID 0041 Fmi 03
82
CID 0041 Fmi 04
82
CID 0091 Fmi 03
83
CID 0091 Fmi 04
83
CID 0091 Fmi 08
84
CID 0100 Fmi 03
84
CID 0100 Fmi 04
85
CID 0100 Fmi 10
85
CID 0110 Fmi 03
86
CID 0110 Fmi 04
86
CID 0168 Fmi 00
86
CID 0168 Fmi 01
87
CID 0168 Fmi 02
87
CID 0172 Fmi 03
88
CID 0172 Fmi 04
88
CID 0190 Fmi 08
89
CID 0247 Fmi 09
89
CID 0247 Fmi 12
89
CID 0253 Fmi 02
90
CID 0261 Fmi 11
90
CID 0262 Fmi 03
90
CID 0262 Fmi 04
91
CID 0268 Fmi 02
91
CID 0342 Fmi 08
91
CID 0526 Fmi 05
92
CID 0526 Fmi 06
92
CID 0526 Fmi 07
92
CID 1779 Fmi 05
93
CID 1779 Fmi 06
93
CID 1785 Fmi 03
93
CID 1785 Fmi 04
94
CID 1785 Fmi 10
94
CID 1797 Fmi 03
95
CID 1797 Fmi 04
95
CID 1834 Fmi 02
96
CID 2246 Fmi 06
96
Troubleshooting with an Event Code
97
Event Codes
97
E172 High Air Filter Restriction
97
E232 High Fuel/Water Separator Water Level
97
E360 Low Engine Oil Pressure
97
E361 High Engine Coolant Temperature
99
E362 Engine Overspeed
100
E396 High Fuel Rail Pressure
101
E398 Low Fuel Rail Pressure
101
E539 High Intake Manifold Air Temperature
102
E2143 Low Engine Coolant Level
103
Diagnostic Functional Tests
104
Volt Sensor Supply Circuit - Test
104
CAN Data Link Circuit - Test
111
Data Link Circuit - Test
114
ECM Memory - Test
120
Electrical Connectors - Inspect
121
Engine Pressure Sensor Open or Short Circuit - Test
125
Engine Speed/Timing Sensor Circuit - Test
132
Engine Temperature Sensor Open or Short Circuit - Test
140
Fuel Rail Pump Solenoid - Test
145
Ignition Keyswitch Circuit and Battery Supply Circuit - Test
150
Indicator Lamp Circuit - Test
155
Injector Data Incorrect - Test
158
Injector Solenoid Circuit - Test
160
Speed Demand Circuit (Analog) - Test
168
Speed Demand Circuit (Digital) - Test
171
Starting Aid (Glow Plug) Relay Circuit - Test
174
Wastegate Solenoid - Test
178
Index
183
4
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Perkins 1106C Specifications
General
Bore
105 mm
Stroke
135 mm
Aspiration
Turbocharged
Fuel System
Direct injection
Compression Ratio
16.5:1
Configuration
6 cylinder in-line
Cooling System
Liquid-cooled
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