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Perkins 1106A-70TA User Manual

Perkins 1106A-70TA
94 pages
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Operation and
Maintenance
Manual
1106A-70T, 1106A-70TA, 1106C-70TA
and 1106D-70TA Industrial Engines
PP (Engine)
PR (Engine)
PT (Engine)
PU (Engine)
SEBU8728-02
March 2014

Table of Contents

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Perkins 1106A-70TA Specifications

General IconGeneral
Engine Model1106A-70TA
Engine TypeDiesel
Cylinders6
Bore105 mm
Fuel SystemCommon Rail
Cooling SystemWater-cooled
Displacement7.01 L
Stroke135 mm
AspirationTurbocharged
Emissions ComplianceTier 3/Stage IIIA Equivalent

Summary

Important Safety Information

Foreword

Literature Information

Information about the manual's content, storage, language, and compatibility.

Safety

Lists basic safety precautions and identifies hazardous situations.

Operation

Outlines basic operating techniques and procedures for inspection, starting, and stopping.

Maintenance

Guide to engine care with step-by-step instructions by service hours/calendar time.

Maintenance Intervals

Details recommended service intervals and how to adjust them.

Overhaul

Information on major engine overhaul procedures and authorized personnel.

California Proposition 65 Warning

Warning about diesel exhaust, lead compounds, and reproductive harm.

Safety Section

Safety Messages

Discusses warning signs on the engine, their location, and maintenance.

General Hazard Information

Covers hazards identified by safety alert symbols, signal words, and pressure air/water use.

Burn Prevention

Hazards related to hot components, coolant, oils, and batteries.

Fire Prevention and Explosion Prevention

Discusses flammability of fluids and prevention measures.

Crushing Prevention and Cutting Prevention

Advice on safe handling of rotating/moving parts and debris.

Mounting and Dismounting

Guidance on mounting and dismounting the engine safely.

Before Starting Engine

Pre-start checks and precautions for safe engine operation.

Engine Starting

Procedures and warnings for starting the engine safely.

Engine Stopping

Procedures for safely stopping the engine and emergency stops.

Electrical System

Safety precautions for the electrical system and battery connections.

Engine Electronics

Discusses tampering risks, monitoring systems, and parameters.

Product Information Section

General Information

Overview of typical engine features and application variations.

Model View Illustrations

Shows typical engine features and component identification.

Product Description

Lists the characteristics of the 1106 series industrial engines.

Engine Specifications

Defines front/left/right sides of the engine and cylinder numbering.

Product Identification Information

Plate Locations and Film Locations

Shows typical locations of serial number and emissions certification plates.

Operation Section

Lifting and Storage

Procedures for safely lifting and storing the engine.

Features and Controls

Alarms and Shutoffs

Explains shutoff and alarm systems, their settings, and testing.

Gauges and Indicators

Describes how to interpret engine gauges and indicators for performance.

Monitoring System

Details monitored parameters like coolant temp, oil pressure, and speed.

Overspeed

Information on detecting and managing engine overspeed conditions.

Sensors and Electrical Components

Shows typical locations of switches and electronic components.

Engine Starting

Before Starting Engine

Outlines daily and periodic maintenance before starting the engine.

Cold Weather Starting

Safety warning regarding starting aids in cold weather.

Starting the Engine

Step-by-step procedure for starting the engine safely.

Starting with Jump Start Cables

Safety warning about using jump start cables.

After Starting Engine

Procedures for checking systems and gauges after engine start.

Engine Operation

Fuel Conservation Practices

Tips for optimizing fuel economy and engine performance.

Cold Weather Operation

Hints for Cold Weather Operation

Advice on starting and operating the engine in cold weather.

Viscosity of the Engine Lubrication Oil

Importance of oil viscosity for engine cranking and performance.

Recommendations for the Coolant

Advice on coolant protection for low temperatures and mixture.

Engine Block Heaters

Function and types of engine block heaters for starting.

Idling the Engine

Procedures for idling the engine in cold weather for warm-up.

Recommendations for Coolant Warm Up

Procedures to warm up an engine that has cooled below normal temperatures.

The Water Temperature Regulator and Insulated Heater Lines

Explanation of the water temperature regulator and its function.

Fuel and the Effect from Cold Weather

How fuel properties affect cold weather performance and filters.

Fuel Heaters

Information on OEM-equipped fuel heaters and temperature limits.

Engine Stopping

Stopping the Engine

Procedures for shutting down the engine and cool-down period.

Emergency Stopping

Use and procedures for emergency shutoff controls.

Maintenance Section

Refill Capacities

Lists approximate capacities for engine crankcase oil and cooling system.

Fluid Recommendations (Coolant Information)

General information about coolant, including contamination and maintenance.

Fluid Recommendations (Fuel Recommendations)

Information on fuel quality, diesel fuel requirements, and glossary.

Diesel Fuel Characteristics

Details on diesel fuel properties like cetane, viscosity, and density.

Biodiesel Fuel

Information on biodiesel fuel types, blends, and specifications.

Fluid Recommendations (Lubricant Information)

Information on lubricant recommendations, EMA, and API oil classifications.

Maintenance Recommendations

Welding on Engines with Electronic Controls

Safe welding procedures to avoid damage to electronic components.

Severe Service Application

Identifies conditions that exceed standards and may require adjustments.

Maintenance Interval Schedule

Lists scheduled maintenance tasks by service hours or time intervals.

Aftercooler Core - Inspect/Clean/Test

Procedures for inspecting, cleaning, and testing the aftercooler core.

Alternator - Inspect

Scheduled inspection of the alternator for connections and charging.

Battery - Replace

Procedures for replacing the engine battery safely.

Battery Electrolyte Level - Check

How to check and maintain battery electrolyte levels.

Battery or Battery Cable - Disconnect

Steps for safely disconnecting battery cables.

Belts - Inspect/Adjust/Replace

How to inspect, adjust, and replace engine drive belts.

Coolant (Commercial Heavy-Duty) - Change

Procedure for changing commercial heavy-duty coolant.

Coolant (ELC) - Change

Procedure for changing Extended Life Coolant (ELC).

Coolant Level - Check

How to check coolant levels in systems with or without recovery tanks.

Cooling System Supplemental Coolant Additive (SCA) - Test/Add

Procedures for testing and adding SCA to the cooling system.

Driven Equipment - Check

Guidance on checking driven equipment as recommended by the OEM.

Engine - Clean

Importance and procedures for cleaning the engine to prevent fire hazards.

Engine Air Cleaner Element (Dual Element) - Inspect/Clean/Replace

Procedures for inspecting, cleaning, and replacing dual element air cleaners.

Engine Air Cleaner Element (Single Element) - Inspect/Clean/Replace

Procedures for single element air cleaner inspection, cleaning, replacement.

Engine Air Cleaner Service Indicator - Inspect

How to inspect and test the air cleaner service indicator.

Engine Air Precleaner - Check/Clean

Procedures for checking and cleaning the air precleaner.

Engine Crankcase Breather - Replace

Procedure for replacing the engine crankcase breather.

Engine Mounts - Inspect

How to inspect engine mounts for deterioration and proper torque.

Engine Oil Level - Check

Procedure for checking the engine oil level.

Engine Oil Sample - Obtain

How to obtain engine oil samples for analysis.

Engine Oil and Filter - Change

Procedures for changing engine oil and filter.

Engine Valve Lash - Check

Procedure for checking and adjusting engine valve lash clearance.

Fan Clearance - Check

How to check fan clearance in the cooling system.

Fuel System - Prime

Procedures for purging air from the fuel system.

Fuel System Primary Filter (Water Separator) Element - Replace

Steps for replacing the primary fuel filter and water separator.

Fuel Tank Water and Sediment - Drain

Procedures for draining water and sediment from fuel tanks.

Fuel System Secondary Filter - Replace

Procedure for replacing the secondary fuel filter.

Hoses and Clamps - Inspect/Replace

How to inspect and replace fuel and coolant hoses and clamps.

Radiator - Clean

Procedures for cleaning the radiator fins and core.

Starting Motor - Inspect

Scheduled inspection of the starting motor for operation.

Turbocharger - Inspect

Visual inspection of the turbocharger for damage and leaks.

Walk-Around Inspection

Quick checks before starting the engine for leaks and loose items.

Water Pump - Inspect

How to inspect the water pump for leaks and potential overheating issues.

Warranty Section

Warranty Information

General warranty information for the engine.

Emissions Warranty Information

Information on emissions certification and warranty coverage.

Reference Information Section

Reference Materials

Information on available reference materials and resources.

Engine Protection Plans (Extended Service Contract)

Details on Extended Service Contracts for engine protection.

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