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1106C Genset
Perkins 1106C Genset User Manual
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S
EB
U
83
87
May
20
07
Operation
and
Maintenance
Manua
l
1106C
Gens
e
t
PK
(E
ngi
ne)
2
Table of Contents
Table of Contents
3
Default Chapter
2
Important Safety Information
2
Table of Contents
3
Foreword
4
California Proposition 65 Warning
4
Literature Information
4
Maintenance Intervals
4
Safety Section
5
Safety Messages
5
General Hazard Information
7
Containing Fluid Spillage
8
Fluid Penetration
8
Pressure Air and Water
8
Burn Prevention
9
Fire Prevention and Explosion Prevention
9
Crushing Prevention and Cutting Prevention
11
Fire Extinguisher
11
Lines, Tubes and Hoses
11
Mounting and Dismounting
11
High Pressure Fuel Lines
12
Before Starting Engine
13
Engine Starting
13
Engine Stopping
14
Electrical System
14
Engine Electronics
15
Grounding Practices
15
Product Information Section
17
General Information
17
Model Views
18
Engine Description
19
Engine Specifications
19
Electronic Engine Features
20
Engine Cooling and Lubrication
20
Product Identification Information
22
Record for Reference
22
Reference Numbers
22
Emissions Certification Film
23
Label for Compliant Engines
23
Operation Section
24
Lifting and Storage
24
Gauges and Indicators
26
Features and Controls
28
Sensor Locations
29
Failure of Sensors
32
Fuel Pressure Sensor
32
Engine Diagnostics
34
Diagnostic Lamp
34
Fault Logging
36
Engine Starting
38
Cold Weather Starting
38
Starting the Engine
38
Starting with Jump Start Cables
39
After Starting Engine
40
Engine Operation
41
Fuel Conservation Practices
41
Engine Stopping
42
After Stopping Engine
42
Emergency Stopping
42
Cold Weather Operation
44
Recommendations for the Coolant
44
Idling the Engine
45
Recommendations for Coolant Warm up
45
Fuel Filters
47
Fuel Heaters
47
Fuel Related Components in Cold Weather
47
Fuel Tanks
47
Cooling System
48
Lubrication System
48
Maintenance Section
48
Fluid Recommendations
48
Refill Capacities
48
General Lubricant Information
48
Engine Oil
49
Aftermarket Oil Additives
51
Maintenance Interval Schedule
53
Default Chapter
54
Every 2000 Service Hours Aftercooler Core - Inspect
54
Every 4000 Service Hours Aftercooler Core - Clean/Test
54
Alternator - Inspect
55
Alternator and Fan Belts - Inspect
55
Every 3000 Service Hours Alternator and Fan Belts - Replace
55
Battery - Replace
56
Every 500 Service Hours or 1 Year Battery Electrolyte Level - Check
56
Battery or Battery Cable - Disconnect
57
Every 3000 Service Hours or 2 Years Cooling System Coolant (Commercial Heavy-Duty) - Change
57
Every 12 000 Service Hours or 6 Years Cooling System Coolant (ELC) - Change
59
Cooling System Coolant Level - Check
60
Engines with a Coolant Recovery Tank
60
Engines Without a Coolant Recovery Tank
61
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
62
Crankcase Breather (Canister) - Replace
62
Add the Sca, if Necessary
62
Test for Sca Concentration
62
Driven Equipment - Check
63
Engine - Clean
63
Engine Air Cleaner Element (Dual Element)
64
Clean/Replace
64
Engine Air Cleaner Element (Dual Element) - Clean/Replace
64
Servicing the Air Cleaner Elements
64
Cleaning the Primary Air Cleaner Elements
65
Engine Air Cleaner Element (Single Element)
66
Engine Air Cleaner Service Indicator - Inspect
66
Inspect/Replace
66
Engine Air Precleaner - Check/Clean
67
Test the Service Indicator
67
Engine Mounts - Inspect
67
Engine Oil Level - Check
67
Engine Oil and Filter - Change
68
Obtain the Sample and the Analysis
68
Drain the Engine Lubricating Oil
69
Replace the Oil Filter
69
Fill the Oil Pan
70
Engine Oil Sample - Obtain
68
Every 1000 Service Hours Engine Valve Lash - Inspect/Adjust
70
Initial 500 Service Hours Engine Valve Lash - Inspect/Adjust
70
Every 500 Service Hours Fan Clearance - Check
71
Fan Clearance - Check
71
Fuel System - Prime
72
Electric Fuel Priming Pump
73
Hand Fuel Priming Pump
73
Fuel System Primary Filter (Water Separator) Element - Replace
75
Type Two Filter
76
Fuel System Primary Filter/Water Separator
75
Fuel System Secondary Filter - Replace
79
Type Two Filter
80
Drain
81
Fuel Tank Water and Sediment - Drain
81
Drain the Water and the Sediment
81
Fuel Storage Tanks
81
Hoses and Clamps - Inspect/Replace
81
Radiator - Clean
82
Replace the Hoses and the Clamps
82
Severe Service Application - Check
83
Environmental Factors
83
Incorrect Maintenance Procedures
84
Incorrect Operating Procedures
84
Starting Motor - Inspect
84
Turbocharger - Inspect
84
Walk-Around Inspection
85
Water Pump - Inspect
86
Warranty Section
87
Warranty Information
87
Index Section
88
Index
88
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Perkins 1106C Genset Specifications
General
Engine Type
6-cylinder
Aspiration
Turbocharged
Bore
105 mm (4.13 in.)
Cooling System
Water-cooled
Emission Standards
US EPA Tier 3 equivalent
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