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General| Engine Model | 4.108M |
|---|---|
| Compression Ratio | 22:1 |
| Fuel System | Indirect injection |
| Cooling System | Water-cooled |
| Aspiration | Naturally aspirated |
| Engine Type | Inline 4-cylinder |
| Displacement | 1.76 L (107.4 cu in) |
Core specifications like bore, stroke, number of cylinders, and compression ratio.
Specified torque values for critical engine fasteners and components.
Maximum allowable wear for key engine parts during service.
Detailed manufacturing dimensions for engine components like cylinder blocks and liners.
Technical data and dimensions for the engine's crankshaft.
Specifications and dimensions for main crankshaft bearings.
Technical data and dimensions for the cylinder head.
Specifications and data for the lubricating oil pump.
Details and specifications for the lubricating oil filter.
Overview of the engine cooling system.
General guidelines for maintaining the engine's condition.
A chart listing common faults and their possible causes.
Explanation of the codes and references used in the fault finding chart.
Step-by-step instructions for removing the cylinder head.
Instructions for removing valves from the cylinder head.
Step-by-step instructions for dismantling the rocker shaft assembly.
Step-by-step instructions for re-assembling the rocker shaft assembly.
Instructions for refitting the valves into the cylinder head.
Information and procedures for fitting the cylinder head gasket.
Detailed steps for refitting the cylinder head.
Procedure for checking and adjusting valve clearances.
The correct sequence for adjusting engine valves.
Step-by-step instructions for removing pistons and connecting rods.
Procedures for removing pistons and rings from connecting rods.
Instructions for refitting pistons to connecting rods.
Detailed instructions on how to fit piston rings correctly.
Procedures for fitting piston and connecting rod assemblies to the engine.
Steps for fitting pistons into the cylinder block.
Step-by-step instructions for renewing cylinder liners.
Instructions for removing cylinder liners from the block.
Procedures for fitting new cylinder liners into the block.
Procedures for renewing main bearings and thrust washers.
Step-by-step instructions for removing the crankshaft.
Steps for removing the timing case cover.
Procedure for removing the crankshaft front oil seal.
Instructions for refitting the timing case cover.
Procedures for refitting the idler gear and hub.
Steps for removing the camshaft gear.
Procedures for removing the fuel pump gear.
Instructions for removing the fuel pump drive hub.
Procedures for refitting the fuel pump drive hub.
Steps for removing the timing case back plate.
Instructions for refitting the timing case back plate.
Procedures for removing the camshaft and tappets.
Instructions for refitting tappets and the camshaft.
Using a specific tool to check fuel pump timing.
How to check timing marks on the fuel pump mounting flange.
Checking the marking angle on the fuel pump flange.
Procedure for draining the engine oil sump.
Step-by-step instructions for removing the lubricating oil pump.
Instructions for refitting the lubricating oil pump.
Procedures for dismantling the oil pressure relief valve.
Instructions for removing the oil filter element.
Procedures for refitting the oil filter head casing.
Procedure for unscrewing the screw-type oil filter canister.
Step-by-step instructions for removing the sea water pump.
How to align the sea water pump adaptor plate.
Instructions for removing the fresh water pump.
Procedures for re-assembling the water pump.
Instructions for refitting the water pump.
Instructions for removing the engine thermostat.
Steps for renewing the fuel filter element.
Procedure for testing the fuel lift pump's pressure.
Instructions for re-assembling the fuel lift pump.
Procedures for refitting the fuel lift pump.
Details and specifications for the fuel injection pump.
Step-by-step instructions for removing the fuel injection pump.
Procedures for refitting the fuel injection pump.
Method for testing atomisers for faults.
Procedure for bleeding air from the fuel system.
Steps for priming after filter element replacement.
Procedures for aligning the adaptor plate, housing, and flywheel.
How to align the face of the adaptor plate.
Method for checking the alignment of the flywheel face.
Procedures for aligning the flywheel housing bore.
How to check the alignment of the flywheel housing face.
Troubleshooting guide for AC5 alternators.
Procedure for checking and adjusting voltage output.
Troubleshooting steps when the 11 AC alternator fails to charge.
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