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Perkins 4.212 User Manual

Perkins 4.212
168 pages
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Table of Contents

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Perkins 4.212 Specifications

General IconGeneral
Engine Model4.212
Fuel TypeDiesel
Compression Ratio22:1
Fuel SystemDirect injection
Displacement2.1 L (2120 cc)
Cooling SystemLiquid-cooled
AspirationNaturally aspirated

Summary

Engine Photographs

Engine Location

Identifies engine identification number location.

Foreword

Safety Precautions

Asbestos and Joints

Precautions for handling asbestos and related components.

Technical Data

Engine Data

General specifications for engine models.

Details of Ratings

Lists power and torque ratings for various engine types.

Recommended Torque Tensions

Correct torque values for engine fasteners.

Manufacturing Data & Dimensions

Detailed measurements and tolerances for engine parts.

Fault Diagnosis

Fault Finding Chart

Chart linking faults to their possible causes.

Cylinder Head Maintenance

To Remove the Cylinder Head

Step-by-step guide to removing the cylinder head.

Pistons and Connecting Rods

Inspection

Guidance on inspecting pistons, rings, and bores.

Cylinder Block and Liners

To Fit New Liners

Instructions for fitting new cylinder liners correctly.

Crankshaft and Main Bearings

To Remove the Crankshaft

Procedure for safely removing the crankshaft.

Balancer Unit

Use of "Loctite"

Guidance on the use of Loctite in balancer unit assembly.

Timing Case and Drive

Checking the Timing Gear Backlash

How to check timing gear backlash.

Lubricating System

The Oil Pump

Details the function and operation of the oil pump.

Cooling System

To Adjust the Driving Belt

Procedure for adjusting the fan/alternator drive belt.

To Remove and Refit Water Pump

Steps for removing and refitting the water pump.

Air Filters and Fuel System

Air Filters

Information on air filters and their maintenance.

Fuel Filters

Information on fuel filters and their replacement.

Flywheel and Flywheel Housing

To Refit the Flywheel Housing

Instructions for refitting the flywheel housing.

Exhaustor

Periodic Inspections and Preventive Maintenance

Maintenance schedule and procedures for the exhaustor.

S.C.6. Compressor

Preventive Maintenance

Maintenance intervals and tasks for the compressor.

Operating Tests

Tests to verify compressor operation and performance.

Alternator, Dynamo & Starter Motor

Maintenance

Maintenance procedures for the charging system.

Fault Finding on AC5

Troubleshooting guide for the AC5 alternator.

Turbocharger

Wastegate Turbocharger

Information on wastegate turbocharger operation and maintenance.

Maintenance

Routine maintenance for the turbocharger.

Approved Service Tools

Engine Views

Lowline 4.236M/Range 4 M90 engines

Identifies components of the Lowline engine.

Technical Data

Engine data

Provides basic weight and engine data for marine use.

Details of ratings

Lists pleasure and commercial ratings for marine engines.

Operating and Maintenance

Preventative Maintenance

Maintenance schedule for marine engines.

Fault Diagnosis

Common faults and possible causes for marine engines.

Cylinder Head

Cylinder Head Maintenance

Procedures for maintaining the marine engine cylinder head.

Lubrication System

Description

Explains the marine engine lubrication system.

Cooling System

Standard Engines

Cooling system details for standard marine engines.

Drive Belts

Information on adjusting marine engine drive belts.

To Remove and Refit Water Pump

Procedures for removing and refitting the marine water pump.

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