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Perkins Perama M30 User Manual

Perkins Perama M30
80 pages
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Perkins 100 Series: 103-06/103-09/103-10
Perama: M25/M30

Questions and Answers:

Perkins Perama M30 Specifications

General IconGeneral
Engine ModelPerkins Perama M30
Number of Cylinders3
Compression Ratio22.5:1
AspirationNaturally aspirated
Fuel TypeDiesel
Bore x Stroke84 mm x 90 mm
Power Output22.4 kW (30 hp) at 3000 rpm
Cooling SystemLiquid-cooled

Summary

Perkins 100 Series Workshop Manual

Abbreviations and Codes

Foreword

Safety Precautions

Engine Diagrams

Engine Cross Sectional Views

Illustrates the internal workings and components of the engine in cross-section.

Section I: Engine Description

General Engine Overview

Provides a general overview of the Perkins 100 Series and Perama M25/M30 engines.

Component Assembly Details

Details the construction and materials of key engine components.

Section II: General Engine Data

Recommended Engine Fluids and Specifications

Specifies recommended fluids for coolant, fuel, and lubricating oil.

Section III: Dismantling Sequence

Major Component Removal Procedures

Covers removal of major components like alternator, fan, fuel system, water pump, rocker assembly.

Crankshaft and Related Component Removal

Details removal of crankshaft, bearings, flywheel, and back plate.

Section IV: Component Disassembly, Inspection, and Clearances

Valve System Inspection and Clearances

Covers inspection of rocker arms, cylinder head, valves, guides, and seats.

Piston, Rings, and Crankshaft Inspection

Procedures for inspecting cylinder bores, pistons, rings, and crankshaft components.

Bearing and Bushing Inspection

Inspection of bearing holders, centre bearings, and crankshaft journals.

Component Reassembly and Adjustment

General reassembly instructions and specific steps for piston/rod and bearings.

Camshaft, Oil Pump, and Gear Inspection/Assembly

Inspection and assembly of camshaft, oil pump, and timing gears.

Section VI: Electrical Systems

Alternator System Details

Details alternator specifications, performance, tests, and maintenance.

Fuel Filter, Feed Pump, Governor, and Nozzle/Holder

Details fuel filter, feed pump, governor, and nozzle/holder procedures.

Starter Motor System Details

Covers starter motor operation, specifications, and troubleshooting.

Glow Plug, Thermoswitch, and Oil Pressure Switch

Specifications and troubleshooting for glow plugs, thermoswitch, and oil pressure switch.

Wiring Diagrams

Perama Engine Wiring Diagrams

Wiring diagram for the Perama engine with different alternator types.

Circuit Resistance and Model-Specific Diagrams

Electrical diagram showing component connections and circuit resistance.

Section VII: Troubleshooting

Engine Starting and Running Problems

Addresses engine not starting, irregular running, and stopping issues.

Overheating, Smoke, Charging, and Oil Lamp Issues

Covers overheating, smoke, faulty charging, and oil lamp troubleshooting.

Starter Motor Failure Troubleshooting

Lists causes and remedies for starter motor failure.

Section VIII: Service Standards

Engine Component Service Standards

Covers standards for cylinder head, block, piston, rings, crankshaft, and connecting rod.

Valve, Camshaft, and Lubrication System Standards

Service standards for valve train, camshaft, oil pump, and fuel system.

Electrical and Cooling System Standards

Service standards for electrical systems, starter, alternator, regulator, and cooling.

103-06 Specific Service Standards

Technical specifications for the 103-06 model across various systems.

Section IX: Recommended Torque Specifications

Torque Tables by Component and Model

Torque specifications for different engine models.

Torque Unit Conversion Tables

Tables for converting torque units.

Section X: Perama Extra Service Items

Gearbox and Water Pump Service

Lubrication and checks for Hurth gearbox and raw water pump.

Heat Exchanger and Engine Preservation

Cleaning heat exchanger and preserving the engine for storage.

Alternator Diagnosis and Service

Diagnostic procedures and removal/fitting instructions for the alternator.

Section XI: Conversion Formulas and Torque Tables

Tightening Torque Tables

Tables listing tightening torques for various screw sizes.

Torque Unit Conversion Tables

Tables for converting torque units.

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