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PEUGEOT XS1P57QMJ-2 User Manual

PEUGEOT XS1P57QMJ-2
48 pages
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Sales division
Technical network leadership
WORKSHOP MANUAL
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125/151 CC 4-STROKE ENGINE
2 VALVES
SYM

Table of Contents

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PEUGEOT XS1P57QMJ-2 Specifications

General IconGeneral
BrandPEUGEOT
ModelXS1P57QMJ-2
CategoryEngine
LanguageEnglish

Summary

Special Important Points

Fuel and Oil Recommendations

Specifies unleaded fuel (95 or 98 octane) and warns against petrol/oil mixtures.

Basic Operation and Maintenance

Engine Oil Change Procedure

Explains draining oil, replacing the seal, cleaning the strainer, and filter, with tightening torques.

Primary Transmission System

Drive Pulley Removal Procedure

Steps to remove the drive pulley using a fixed flange tool and specifying torque for the nut.

Primary Transmission Components

Driven Pulley Removal

Steps to remove the driven pulley, clutch drum, and assembly, with torque specification.

Clutch Assembly Procedures

Clutch Lining Assembly Removal

Steps to measure clutch lining thickness and remove the assembly using specialized tools and spanners.

Clutch and Starter System

Clutch Lining Assembly Reassembly

Guide on refitting clutch parts, lubricating, and tightening nuts with specific torques.

Starter System Procedures

Starter System Removal

Steps to remove the starter plate, kick starter gear sector, lock ring, washer, and elastic washer.

Starter System Fitting

Starter System Fitting Procedure

Instructions for fitting the return spring, starter gear sector, washer, and kick starter drive piece.

Secondary Transmission

Secondary Transmission Removal

Steps to drain relay box, remove secondary transmission cover, gasket, pins, countershaft, and secondary shaft.

Relay Box Bearing Replacement

Relay Box Bearing Replacement Procedure

Instructions for removing and fitting new bearings in the crankcase and relay box cover using heat and tools.

Carburettor Service

Carburettor Component Removal

Throttle Valve Removal

Steps to remove throttle valve cap, spring, needle, valve, membrane assembly, needle stop, and needle.

Float, Needle Valve and Jets Removal

Instructions for removing float chamber, O-ring, float pin, float, needle valve, idle jet, main jet, and needle well.

Carburettor Mixture and Enrichment

Mixture Screw Removal

Steps to remove the mixture screw, spring, washer, and O-ring, with advice for re-fitting.

Carburettor Cleaning

Carburettor Cleaning and Reassembly

Guidance on cleaning the carburettor body, blowing jets with compressed air, and reassembling components.

Magneto Flywheel and Freewheel

Magneto Flywheel Removal

Steps to remove carburettor, inlet coupling, plastic spacer, pneumatic valve, volute, cylinder cover, and turbine.

Rotor and Stator Procedures

Rotor Removal and Stator/Sensor Removal

Instructions for locking rotor, removing nut/washer, using flywheel extractor, and removing sheath holder, stator, and sensor.

Overrunning Clutch Procedures

Overrunning Clutch Removal

Steps to remove RH cover, gasket, pins, starter ring, starter dog, and overrunning clutch nut and washer.

Cylinder Head, Cylinder, and Piston

Cylinder Head Removal

Instructions for removing pneumatic valve, volute, cylinder cover, pipe, and rocker cover, with torque and timing alignment.

Cylinder Head Fasteners

Cylinder Head Securing Bolts and Nuts Removal

Steps to remove cylinder head bolts, nuts, plate, metal gasket, and centring pillars.

Camshaft and Rockers Removal

Camshaft and Rockers Removal

Instructions for removing the cylinder head, stopper plate, pins, rockers, springs, and camshaft.

Valves and Seals Procedures

Cylinder and Piston Removal

Piston and Cylinder Installation

Cylinder Fitting

Cylinder Head Installation and Timing

Engine Timing Setting

Procedure to set engine timing by aligning magnetic wheel marks and camshaft marks.

Valve Clearance Adjustment

Valve Clearance Checking and Adjustment

How to measure valve clearances using feeler gauges and adjust them with the cam follower screw.

Crankcase Assembly

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