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PEUGEOT 50 CC User Manual

PEUGEOT 50 CC
44 pages
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Sales division
Technical network leadership
WORKSHOP MANUAL
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50 CC 4-STROKE ENGINE
2 VALVES
AIR COOLING

Table of Contents

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PEUGEOT 50 CC Specifications

General IconGeneral
BrandPEUGEOT
Model50 CC
CategoryEngine
LanguageEnglish

Summary

General Characteristics and Capacities

Engine Capacities

Specifies engine oil and relay box oil capacities and grades.

Special Important Points and Safety

Fuel and Oil Handling Precautions

Details on correct fuel type and handling precautions for oil and fuel.

Tightening Torques

Specialized Tools for Maintenance

Engine Disassembly Procedures

Mounting the Engine on a Stand

Instructions for mounting the engine onto a stand for maintenance.

Primary Transmission Cover Removal

Procedure to remove the primary transmission cover.

Drive Pulley Removal

Steps to remove the drive pulley assembly.

Driven Pulley Removal

Procedure for removing the driven pulley and clutch assembly.

Starter Motor Removal

Guide for removing the starter motor unit.

Intake Pipe Removal

Instructions on how to remove the intake pipe.

Cooling Volutes Removal

Procedure for removing the cooling volutes.

Rocker Cover Removal

Steps to remove the cylinder head rocker cover.

Pulsair System Removal

Procedure for removing the pulsair system components.

Rotor Removal

Instructions for removing the engine's rotor.

Winding and Pick-up Removal

Steps for removing the stator winding and pick-up sensor.

Chain Tensioner Removal

Procedure to remove the timing chain tensioner.

Cylinder Head Removal

Detailed steps for removing the cylinder head.

Rocker Arms Removal

Instructions for removing the rocker arms.

Valves and Valve Stem Seals Removal

Procedure to remove valves and valve stem seals.

Cylinder Removal

Steps for removing the cylinder from the crankcase.

Piston Removal

Procedure to remove the piston from the cylinder.

Ignition Casing Removal

Steps for removing the ignition casing.

Oil Pump Removal

Procedure to remove the engine oil pump.

RH Crankcase Half Removal

Steps to remove the right-hand crankcase half.

Crankshaft Removal

Procedure for removing the crankshaft.

Crankshaft and Conrod Assembly Check

Method for checking crankshaft and conrod assembly for play.

Secondary Transmission Cover Removal

Procedure to remove the secondary transmission cover.

Refitting Specific Components

Engine Casing Assembly

Instructions for assembling the engine crankcases.

Ignition Casing Installation

Procedure for installing the ignition casing.

Piston Rings Installation

Steps for correctly installing piston rings onto the piston.

Piston Fitting

Procedure for fitting the piston into the cylinder.

Cylinder Fitting

Instructions for installing the cylinder with piston rings.

Cylinder Head Fitting

Procedure for fitting the cylinder head.

Engine Timing Setting

Detailed procedure for setting the engine's timing.

Timing Verification

Method for verifying the engine timing is correctly set.

Valve Clearance Installation

Procedure for adjusting and installing valve clearances.

Winding and Pick-up Installation

Steps to install the stator winding and pick-up sensor.

Miscellaneous Operations

Starter System Removal

Steps for removing the starter motor system components.

Starter System Fitting

Procedure for installing the starter system.

Drive Pulley Bearings Replacement

Instructions for replacing drive pulley bearings.

Drive Pulley Assembly Fitting

Procedure for installing the drive pulley assembly.

Clutch Lining Assembly Removal

Steps to remove the clutch lining assembly.

Clutch Lining Assembly Refitting

Procedure for refitting the clutch lining assembly.

Carburetor Choke Removal

Steps to remove the carburetor choke mechanism.

Throttle Valve Removal

Procedure for removing the throttle valve assembly.

Carburetor Jet and Valve Removal

Steps to remove float, needle valve, and jets from carburetor.

Carburetor Idle and Mixture Screw Removal

Procedure for removing idle speed and mixture control screws.

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