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PEUGEOT 125 CC User Manual

PEUGEOT 125 CC
48 pages
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WORKSHOP MANUAL
TECHNICAL NETWORK LEADERSHIP
WORKSHOP MANUAL
-
125 CC/150 CC 4-STROKE ENGINE

Table of Contents

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PEUGEOT 125 CC Specifications

General IconGeneral
BrandPEUGEOT
Model125 CC
CategoryEngine
LanguageEnglish

Summary

CHARACTERISTICS

Capacities

Details engine oil and relay box oil capacities.

SPECIAL IMPORTANT POINTS

Oil and fuel

Engine fuel requirements and fuel pipe maintenance.

TIGHTENING TORQUE

SPECIAL TOOLS

DISASSEMBLY

Putting the engine on the stand

Securing the engine for maintenance work.

Removal of the primary transmission cover

Steps to remove the primary transmission cover.

Removal of the drive pulley

Procedure for removing the drive pulley.

Removal of the driven pulley

Procedure for removing the driven pulley.

Removal of the rocker cover

Steps to remove the rocker cover and gasket.

Removal of the chain tensioner

Procedure for removing the chain tensioner.

Removal of the RH cover, ignition coil, and sensor

Steps to remove the RH cover, ignition coil, and sensor.

Removal of the rotor

Procedure for removing the rotor.

Removal of the cylinder head

Steps to remove the cylinder head.

Removal of the temperature sensor

Procedure for removing the temperature sensor.

Removal of the thermostat

Procedure for removing the thermostat.

Removal of the camshaft and rockers

Steps to remove the camshaft and rockers.

Removal of valves and valve stem seals

Procedure for removing valves and seals.

Removal of the cylinder

Steps to remove the cylinder.

Removal of the piston

Procedure for removing the piston.

Removal of the oil pump

Steps to remove the oil pump.

Removal of the RH crankcase half

Procedure for removing the RH crankcase half.

Removal of the oil discharge valve

Procedure for removing the oil discharge valve.

Removal of the water pump

Steps to remove the water pump.

Removal of the crankshaft

Procedure for removing the crankshaft.

Checking crankshaft and conrod assembly

Checking crankshaft and conrod assembly for wear.

Removal of secondary transmission cover

Steps to remove the secondary transmission cover.

Removal of secondary transmission

Procedure for removing the secondary transmission.

REFITTING SPECIFIC COMPONENTS

Installing the crankshaft LH bearing

Procedure for fitting the crankshaft LH bearing.

Installing the water pump in the RH crankcase

Steps to install the water pump in the RH crankcase.

Assembly of the engine casings

Steps for assembling the engine casings.

Installing piston rings on the piston

Procedure for installing piston rings.

Fitting the piston

Steps for fitting the piston.

Fitting the cylinder

Steps for fitting the cylinder.

Fitting the cylinder head

Steps for fitting the cylinder head.

Method for tightening cylinder head

Procedures for tightening cylinder head nuts (standard and collar).

Installing valve clearance

Procedure for adjusting valve clearance.

Checking valve clearance

Procedure for checking valve clearance.

Refitting the rocker cover

Steps for refitting the rocker cover.

MISCELLANEOUS OPERATIONS

Removal of the oil filter

Steps to remove the oil filter.

Removal of the water inlet pipe

Steps to remove the water inlet pipe.

Fitting the drive pulley assembly

Steps for fitting the drive pulley assembly.

Changing drive pulley bearings

Procedure for changing drive pulley bearings.

Removal of the clutch lining assembly

Steps to remove the clutch lining assembly.

Refitting the clutch lining assembly

Steps for refitting the clutch lining assembly.

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