Pfeiffer Vacuum TPG 500 - Operating Manual

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OPERATING INSTRUCTIONS

Translation of the Original

TPG 500

Total pressure measuring and control unit

Main Page

Table of Contents3
About this Manual8
Validity8
Applicable Documents8
Variants8
Firmware Versions8
Target Group8
Tbl. 1: Applicable Documents8
Tbl. 2: Variants8
Conventions9
Instructions in the Text9
Pictographs9
Stickers on the Product9
Abbreviations9
Trademark Proof10
Tbl. 3: Abbreviations Used10
Safety11
General Safety Information11
Safety Instructions11
Safety Precautions14
Proper Use15
Foreseeable Improper Use15
Responsibilities and Warranty15
Fig. 1: Disconnect Device in Accordance with en 61010-115
Owner Requirements16
Personnel Qualification16
Ensuring Personnel Qualification16
Personnel Qualification for Maintenance and Repair16
Advanced Training with Pfeiffer Vacuum17
Operator Requirements17
Product Description18
Structure18
Fig. 2: Front Panel18
Fig. 3: Connections on the Rear Side18
Display Elements19
Fig. 4: Display Elements of the Device19
Fig. 5: Parameter or Bar Graph19
Controls20
Fig. 6: Switch-Points 1-4, Parameter Mode and Input Lock20
Fig. 7: Measurement Channel Status20
Interfaces21
Mains Connection21
Ground Terminal21
CONTROL" Connection21
Fig. 8: Mains Connection with Main Switch and IEC 320 C13 Socket21
RS-485" Connector22
USB" Connection (Type A)22
Fig. 9: "CONTROL" Connection (25-Pole D-Sub Socket)22
Fig. 10: "RS-485" Connection (5-Pin Binder M12 Socket)22
USB" Connection (Type B)23
Ethernet" (LAN) Connection23
Identifying the Product23
Fig. 11: "USB" Connection (Type A)23
Fig. 12: "USB" Connection (Type B)23
Fig. 13: "Ethernet" (LAN) Connection23
Scope of Delivery24
Transport and Storage25
Transporting the Product25
Storing the Product25
Installation26
Installing Device in a 19" Rack26
Fig. 14: Guide Rail26
Fig. 15: 19" Rack Module Adapter as Per DIN 41 494 (Height 3)26
Installing Device in a Switchboard27
Fig. 16: Device Installation27
Using Device as a Desktop Device28
Fig. 17: Required Switchboard Cut-Out28
Fig. 18: Fasten the Rubber Feet and Rubber Strip28
Establishing a Grounding Connection29
Connecting to Mains Power Supply29
Fitting Device with Plug-In Boards30
Fig. 19: Connect the Power Supply Cable30
Commissioning31
Switch on the Device31
Configuring Ethernet31
Fig. 20: Connection Via Virtual COM Interface or Via Winsock /Telnet31
Fig. 21: Ethernet Configuration Tool32
Operation33
Using Buttons33
Converting Measurement Signal33
Conversion for Pirani Gauges34
Fig. 22: Relationship between Output Voltage and Pressure for Pirani Gauges34
Fig. 23: Relationship between Output Current and Pressure for Pirani Gauges34
Conversion for Penning Gauges on Measuring Board CP 300 C935
Tbl. 8: Constant for Converting Output Voltage and Pressure for Pirani Gauges35
Tbl. 9: Constant for Converting Output Current and Pressure for Pirani Gauges35
Fig. 24: Relationship between Output Voltage and Pressure for Penning Gauges on35
Tbl. 10: Constant for Converting Output Voltage and Pressure for Penning Gauges on36
Fig. 25: Relationship between Output Current and Pressure for Penning Gauges on Measuring Board CP 300 C936
Conversion for Penning Gauges on Measuring Board CP 300 C1037
Tbl. 11: Constant for Converting Output Current and Pressure for Penning Gauges on Measuring Board CP 300 C937
Fig. 26: Relationship between Output Voltage and Pressure for Penning Gauges on Measuring Board CP 300 C1037
Tbl. 12: Constant for Converting Output Voltage and Pressure for Penning Gauges on Measuring Board CP 300 C1038
Fig. 27: Relationship between Output Current and Pressure for Penning Gauges on Measuring Board CP 300 C1038
Conversion for Penning Gauges on Measuring Board CP 300 T1139
Tbl. 13: Constant for Converting Output Current and Pressure for Penning Gauges on Measuring Board CP 300 C1039
Fig. 28: Relationship between Output Voltage and Pressure for Penning Gauges on Measuring Board CP 300 T11/T11L39
Tbl. 14: Constant for Converting Output Voltage and Pressure for Penning Gauges on40
Fig. 29: Relationship between Output Current and Pressure for Penning Gauges on40
Measuring with TPG 50041
Gas Type Dependence41
Validity of the Display41
Accuracy of the Measured Value Display41
Calibration41
Tbl. 15: Constant for Converting Output Current and Pressure for Penning Gauges on41
Operating Modes42
Using Measuring Mode42
Changing Measurement Channel42
Switching Measuring Circuit on and off42
Fig. 30: Changing Measurement Channel42
Fig. 31: Switching Measuring Circuit on and off42
Measured Value Display43
Identifying Measuring Board and Gauge43
Tbl. 16: Displays for Measuring Circuits43
Fig. 32: Measuring Range43
Fig. 33: Identifying Measuring Board and Gauge43
Resetting Unit to the Factory Settings44
Using Parameter Mode44
Fig. 34: Resetting Unit to the Factory Settings44
Fig. 35: Reading/Writing Parameter Groups and Parameters45
Configuring Parameters46
Switching Function Parameters46
Tbl. 17: Switching Function Parameters46
Fig. 36: Switching Functions and Threshold Values46
Gauge Parameters47
FILTER" Parameter47
Tbl. 18: Examples of Switching Function Displays47
Tbl. 19: Gauge Parameters47
Fig. 37: Examples for Measured Value Filters: OFF, 10 Hz and 1 Hz (from Left to Right)47
GAS TYPE" Parameter48
CORRECTION FACTOR" Parameter48
NAME" Parameter48
COMPENSATION" Parameter48
Gauge Control48
SENSOR ON" Parameter48
Tbl. 20: Gauge Control48
SENSOR OFF" Parameter49
THRESHOLD ON" Parameter49
THRESHOLD OFF" Parameter49
General Parameters50
UNIT" Parameter50
ANALOG OUTPUT" Parameter50
ERROR RELAY" Parameter50
Tbl. 21: General Parameters50
PENNING-UR" Parameter51
BARGRAPH / GRAPH" Parameter51
CONTRAST LCD" Parameter52
BACKLIGHT" Parameter52
SCREENSAVER" Parameter52
SET DEFAULTS" Parameter52
10"LANGUAGE" Parameter52
11"END VALUE" Parameter52
Communication Parameters53
BAUD RATE USB" Parameter53
BAUD RATE Ifxxx" Parameter53
BAUD RATE RS485" Parameter53
RS485 ADDRESS" Parameter53
Tbl. 22: Communication Parameters53
PROTOCOL" Parameter54
DHCP (ETH)" Parameter54
IP (ETH)" Parameter54
SUBNET (ETH)" Parameter54
GATEWAY (ETH)" Parameter54
Plug-In Board Parameters54
Tbl. 23: Plug-In Board Parameters54
Data Logger Mode55
MODE" Parameter55
Tbl. 24: Examples of Displays for Plug-In Board Parameters55
Tbl. 25: Parameters in Data Logger Mode55
DATE" Parameter56
TIME" Parameter56
INTERVAL" Parameter56
DEC-SEPARATOR" Parameter56
FILE NAME" Parameter56
START / STOP" Parameter56
CLEAR" Parameter57
Setup Mode57
SAVE TO" Parameter57
RESTORE FROM" Parameter57
Tbl. 26: Parameters in Setup Mode57
Tbl. 27: Examples for Displays in Setup Mode57
FORMAT" Parameter58
CLEAR" Parameter58
Test Parameters58
WATCHDOG" Parameter58
FLASH TEST" Parameter59
EEPROM TEST" Parameter59
DISPLAY TEST" Parameter59
RELAY TEST" Parameter59
RECALIBRATION" Parameter60
Decommissioning61
Maintenance62
Cleaning the Device62
Replacing the Battery63
Updating Firmware63
Fig. 38: USB Update Tool65
Malfunctions66
Shipping67
Recycling and Disposal68
General Disposal Information68
Dispose of a Total Pressure Measuring and Control Unit68
Service Solutions by Pfeiffer Vacuum69
Accessories71
Accessory Information71
Ordering Accessories71
Technical Data and Dimensions72
General72
Technical Data72
Tbl. 33: Conversion Table: Pressure Units72
Tbl. 34: Conversion Table: Units for Gas Throughput72
Tbl. 35: General Technical Data72
Tbl. 36: Mains Connection72
Tbl. 37: Ambient Conditions73
Tbl. 38: Plug-In Positions for Plug-In Boards73
Tbl. 39: Operation73
Tbl. 40: Measured Values73
Tbl. 41: Switching Functions73
Tbl. 42: Relay Contacts74
Tbl. 43: Reversible Analog Outputs74
Tbl. 44: RS-485 Interface74
Tbl. 45: USB Interface (Type A)74
Tbl. 46: USB Interface (Type B)74
Tbl. 47: Ethernet Interface74
Dimensions75
Fig. 39: Dimensions75
ETL Certification76
Declaration of Conformity77

Pfeiffer Vacuum TPG 500 - Operating Manual

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