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Philips 42PFL5405H/12 Service Manual

Philips 42PFL5405H/12
184 pages
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Published by ER/TY 1062 BU TV Consumer Care, the Netherlands Subject to modification EN 3122 785 18770
2010-Feb-19
©
Copyright 2010 Koninklijke Philips Electronics N.V.
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronic, mechanical,
photocopying, or otherwise without the prior permission of Philips.
Colour Television Chassis
Q552.1E
LA
18770_000_100210.eps
100210
Contents Page Contents Page
1. Revision List 2
2. Technical Specifications, Diversity, and Connections2
3. Precautions, Notes, and Abbreviation List 6
4. Mechanical Instructions 10
5. Service Modes, Error Codes, and Fault Finding 23
6. Alignments 41
7. Circuit Descriptions 47
8. IC Data Sheets 60
9. Block Diagrams
Wiring diagram Rembrandt 32" 77
Wiring diagram Rembrandt 37" - 42" 78
Wiring diagram Van Gogh 32" - 40" 79
Wiring diagram Matisse 32" 80
Wiring Matisse 40" 81
Block Diagram Video 82
Block Diagram Audio 83
Block Diagram Control & Clock Signals 84
Block Diagram I2C 85
Supply Lines Overview 86
10. Circuit Diagrams and PWB Layouts Drawing PWB
AL1 820400089786 AmbiLight Common
87 94
AL2 820400089773 3 LED LiteOn 89 94
AL1 820400089691 9 LED LiteOn 90 94
AL1 820400089703 15 LED LiteOn 92 94
AL1 820400090592 AmbiLight Common 95 102
AL1 820400090611 3 LED Everlight 97 102
AL1 820400090601 9 LED Everlight 98 102
AL1 820400090621 15 LED Everlight 100 102
B01 820400089943 Tuner, HDMI & CI 103
B02 820400089506 PNX85500 114
B03 820400089514 CLASS D 123
B04 820400089524 Analog I/O 131
B05 820400089832 DDR 136
B05 820400089535 DDR 137
B06 820400089962 LVDS DVBS 138
B06 820400089572 LVDS Non DVBS 142
B07 820400089602 DVBS FE 146
B08 820400089624 DVBS Supply 147
B09 820400089822 DVBS Con. 149
B09 820400089812 Non DVBS Con. 150
B11 820400090693 TCON LGD 151
B11 820400090704 TCON LGD 155
B13 820400090732 TCON AL CPLD 159
B13 820400090742 TCON AL CPLD 160
B14 820400090714 TCON SHARP 161
B14 820400090724 TCON SHARP 167
310431363643 SSB Layout 173
310431364003 SSB Layout 175
310431364025 SSB Layout 177
310431364064 SSB Layout 179
11. Styling Sheets
Rembrandt 32" 181
Rembrandt 37" & 42" 182
Van Gogh 32" - 52" 183
Matisse 32" - 46" 184

Table of Contents

Questions and Answers:

Philips 42PFL5405H/12 Specifications

General IconGeneral
BrandPhilips
Model42PFL5405H/12
CategoryTV
LanguageEnglish

Summary

1. Revision List

Manual Revision

Details the manual version number and release status.

2. Technical Specifications, Diversity, and Connections

Technical Specifications

Provides technical details, including product information and user manuals.

Directions for Use

Information on downloading user manuals and support documents.

Connections Overview

Details all rear and side connections for the television set.

Chassis Overview

Provides an overview of the chassis and refers to block diagrams for PWB locations.

3. Precautions, Notes, and Abbreviation List

Safety Instructions

Crucial safety regulations to follow during and after television repair.

Service Warnings

Highlights important warnings regarding ESD, high voltage, and tool usage.

Notes and General Precautions

Covers schematic notes, spare parts, BGA IC handling, and lead-free soldering.

Alternative BOM ID and Repair Procedures

Details alternative BOM identification, board level repair, and service precautions.

Abbreviation List

Defines common abbreviations used throughout the service manual.

4. Mechanical Instructions

Cable Dressing Rembrandt Series

Illustrates cable routing for Rembrandt 32" models.

Cable Dressing Van Gogh Styling

Details cable routing procedures for Van Gogh models.

Cable Dressing Matisse Styling

Provides guidance on cable routing for Matisse models.

Service Positions

Describes the correct setup for servicing the TV set to prevent damage.

Assy/Panel Removal Rembrandt Styling

Step-by-step instructions for removing rear cover, speakers, and power supply.

Assy/Panel Removal Van Gogh Styling

Procedure for disassembling Van Gogh styled TVs, including rear cover and speakers.

Assy/Panel Removal Matisse Styling

Information on disassembly for Matisse styled televisions.

Set Re-assembly

Instructions for reassembling the TV set, emphasizing cable placement and EMC foams.

5. Service Modes, Error Codes, and Fault Finding

Test Points

Guidance on using test patterns and IC capabilities for fault diagnosis.

Service Modes Overview

Details Service Default Mode (SDM), Service Alignment Mode (SAM), and Customer Service Mode (CSM).

Stepwise Start-up Procedure

Explains the TV start-up process in protection states and transition diagrams.

Service Tools

Information on ComPair (Computer Aided Repair) and its connection requirements.

Error Codes and Buffer

Describes error detection mechanisms, display methods, and reading the error buffer.

Blinking LED Procedure

Details how the front LED indicates Layer 1 and Layer 2 errors.

Protections

Covers software and hardware protections that trigger during operation or start-up.

Fault Finding and Repair Tips

Provides tips for diagnosing faults related to Ambilight, audio, CSM, DC/DC converters, and factory mode.

Software Upgrading

Instructions for upgrading main software, standby software, and using USB for updates.

6. Alignments

General Alignment Conditions

Specifies conditions for performing electrical adjustments, including power supply and warm-up.

Hardware Alignments

Notes that hardware alignments are not applicable for this model.

Software Alignments

Details software alignments for white point, Ambilight, and TCON.

Option Settings

Explains how to set dealer and service options, including option numbers and diversity.

Resetting Repaired SSB

Crucial steps for resetting the NVM on a repaired SSB and setting type number.

SSB Replacement with No Software

Procedure for loading main TV software when an SSB is delivered without it.

SAM Mode Overview

Provides a comprehensive table of SAM modes, sub-menus, and their descriptions.

7. Circuit Descriptions

Introduction to Chassis

Describes the Q552.1E LA chassis as part of the TV550 platform and its key components.

Power Architecture Overview

Details the power architecture of the TV550 platform, including power supply units and diversity.

DC/DC Converters

Explains the on-board DC/DC converters and linear stabilizers delivering various voltages.

Front-End Analogue and Digital Reception

Describes the front-end for European/China and Brazil regions, including hybrid tuners and decoders.

Front-End DVB-S(2) Reception

Details the front-end components for DVB-S(2) applications, including satellite tuners and LNB regulators.

HDMI Input Configuration

Describes the implementation of the Silicon Image Sil9x87 HDMI multiplexer.

Video and Audio Processing (PNX85500)

Explains the features of the PNX85500 processor, including decoders and picture processing.

Back-End Components

Describes the different backlight types (CCFL/EEFL, LED) and their associated power boards.

Ambilight Architecture

Details the 2-sided Ambilight implementation and its architecture.

TCON Controller

Describes the TCON application integrated on the SSB and its programming/alignment.

8. IC Data Sheets

USB Hub (B01C, USB2513B)

Shows the internal block diagram and pin configuration of the USB Hub IC.

Temp Sensor + Headphone (B01J, LM75BDP)

Details the block diagram and pin configuration of the temperature sensor and headphone IC.

PNX NandFlash & Conditional Access (B02A, PNX85500)

Internal block diagram and pin configuration for the PNX85500 processor with NandFlash.

Audio Amplifier (B03A, TPA3120D2PWP)

Block diagram and pin configuration for the Class D audio amplifier IC.

DC/DC Converter (B03B, TPS53126PW)

Internal block diagram and pin configuration for the DC/DC converter IC.

DC/DC Converter (B03E, ST1S10PH)

Block diagram and pin configuration for the ST1S10PH DC/DC converter.

DC/DC Converter (B03E, LD1117DT25)

Internal block diagram and pin configuration for the LD1117DT25 DC/DC converter.

Ethernet + Service (B04C, LAN8710A-EZKH)

Block diagram and pin configuration for the Ethernet controller IC.

HDMI (B04D, SII9287B)

Internal block diagram and pin configuration for the HDMI multiplexer IC.

Headphone Amplifier (B04E, TPA6111A2DGN)

Block diagram and pin configuration for the headphone amplifier IC.

DVBS FE Tuner (B07A, STV6110AT)

Internal block diagram and pin configuration for the DVB-S tuner IC.

DC/DC Converter (B08A, TPS54283PWP)

Internal block diagram and pin configuration for the TPS54283PWP DC/DC converter.

LNB Supply (B08B, LNBH23Q)

Block diagram and pin configuration for the LNB supply IC.

TCON Controller (B11A, TL2429MC)

Internal block diagram and pin configuration for the TL2429MC TCON controller.

TCON Controller (B11B, TPS62110RSA)

Block diagram and pin configuration for the TPS62110RSA TCON controller.

TCON Controller (B11B, MAX17113ETL)

Internal block diagram and pin configuration for the MAX17113ETL TCON controller.

TCON DC/DC (B14B, ISL97653AIRZ)

Internal block diagram and pin configuration for the ISL97653AIRZ TCON DC/DC controller.

9. Block Diagrams

Wiring Diagram Rembrandt 32"

Illustrates the wiring connections for the Rembrandt 32" model.

Wiring Diagram Rembrandt 37" & 42"

Shows the wiring connections for Rembrandt 37" and 42" models.

Wiring Diagram Van Gogh 32" - 40"

Details the wiring for Van Gogh 32" and 40" models.

Wiring Diagram Matisse 32"

Illustrates the wiring for Matisse 32" televisions.

Wiring Matisse 40"

Shows the wiring connections for Matisse 40" models.

Video Block Diagram

Provides a block diagram of the video signal path and processing.

Audio Block Diagram

Illustrates the audio signal path, amplifier, and related components.

Control and Clock Signals Block Diagram

Diagram showing control signals and clock distribution throughout the system.

I2C Block Diagram

Depicts the I2C communication bus and connected components.

Supply Lines Overview

Diagram illustrating the power supply distribution to various boards and components.

10. Circuit Diagrams and PWB Layouts

AmbiLight Common Circuit Diagram (AL1)

Circuit diagram for the Ambilight Common module (LiteOn LED).

3 LED LiteOn Circuit Diagram (AL2)

Circuit diagram for the 3 LED LiteOn module.

9 LED LiteOn Circuit Diagram (AL1)

Circuit diagram for the 9 LED LiteOn module.

9 LED LiteOn Circuit Diagram (AL2B)

Circuit diagram for the 9 LED LiteOn module.

15 LED LiteOn Circuit Diagram (AL1)

Circuit diagram for the 15 LED LiteOn module.

15 LED LiteOn Circuit Diagram (AL2B)

Circuit diagram for the 15 LED LiteOn module.

3 LED Everlight Circuit Diagram (AL1)

Circuit diagram for the 3 LED Everlight module.

Everlight 15 LED Common 2 Circuit Diagram (AL1B)

Circuit diagram for the Everlight 15 LED Common 2 module.

9 LED Everlight Circuit Diagram (AL1)

Circuit diagram for the 9 LED Everlight module.

9 LED Everlight Circuit Diagram (AL2B)

Circuit diagram for the 9 LED Everlight module.

AmbiLight LiteOn Circuit Diagrams

Circuit diagrams for AmbiLight LiteOn modules with part numbers 3104313-64201 and 3104313-64191.

Tuner, HDMI & CI Circuit Diagram (B01)

Circuit diagram for the Tuner, HDMI, and CI module.

Flash Memory Circuit Diagram (B01B)

Circuit diagram for the Flash memory IC.

USB Hub Circuit Diagram (B01C)

Circuit diagram for the USB Hub IC.

SD Card Circuit Diagram (B01D)

Circuit diagram for the SD Card slot and interface.

PNX85500 Control Circuit Diagram (B01E)

Circuit diagram for the PNX85500 control signals.

HDMI & CI Circuit Diagram (B01F)

Circuit diagram for the HDMI and Conditional Access interface.

Toshiba Supply Circuit Diagram (B01G)

Circuit diagram for the Toshiba power supply module.

HDMI Circuit Diagram (B01H)

Circuit diagram for the HDMI input connectors.

VGA Circuit Diagram (B01I)

Circuit diagram for the VGA input and associated components.

Temp Sensor + Headphone Circuit Diagram (B01J)

Circuit diagram for the temperature sensor and headphone output.

Tuner Brazil Circuit Diagram (B01K)

Circuit diagram for the tuner module used in Brazil models.

PNX NandFlash & Conditional Access Circuit Diagram (B02A)

Circuit diagram for the PNX85500 with NandFlash and Conditional Access interface.

PNX SDRAM Circuit Diagram (B02B)

Circuit diagram for the SDRAM memory.

PNX Digital Video In Circuit Diagram (B02C)

Circuit diagram for the digital video input section.

PNX Audio Circuit Diagram (B02D)

Circuit diagram for the audio processing and output sections.

PNX Mips Circuit Diagram (B02E)

Circuit diagram for the PNX85500 MIPS processor and control signals.

PNX Video Out - LVDS Circuit Diagram (B02F)

Circuit diagram for the PNX85500 video output via LVDS.

PNX Stand-by Controller Circuit Diagram (B02G)

Circuit diagram for the PNX85500 stand-by controller.

PNX Mips Circuit Diagram (B02H)

Circuit diagram for the PNX85500 MIPS processor.

PNX Analog Video Circuit Diagram (B02I)

Circuit diagram for the analog video input processing.

Audio Circuit Diagram (B03A)

Circuit diagram for the audio amplifier and output stages.

DC/DC Converter Circuit Diagram (B03B)

Circuit diagram for the TPS53126PW DC/DC converter.

DC/DC Converter Circuit Diagram (B03C)

Circuit diagram for the DC/DC converters providing various voltages.

DC/DC Converter Circuit Diagram (B03D)

Circuit diagram for DC/DC converters, including those for 5000 series.

DC/DC Converter Circuit Diagram (B03E)

Circuit diagram for LD1117DT25 and other DC/DC converters.

Temp Sensor + Ambilight Circuit Diagram (B03F)

Circuit diagram for the temperature sensor and Ambilight connections.

Fan Control Circuit Diagram (B03G)

Circuit diagram illustrating the fan control circuitry.

Vdisp Switch Circuit Diagram (B03H)

Circuit diagram for the Vdisp switch functionality.

Analogue Externals A Circuit Diagram (B04A)

Circuit diagram for analog inputs and outputs on the external A connector.

Analogue Externals B Circuit Diagram (B04B)

Circuit diagram for analog inputs and outputs on the external B connector.

Ethernet + Service Circuit Diagram (B04C)

Circuit diagram for the Ethernet interface and service connector.

HDMI Circuit Diagram (B04D)

Circuit diagram for the HDMI connectors and related components.

Headphone Circuit Diagram (B04E)

Circuit diagram for the headphone output amplifier.

BDS DDR Circuit Diagram (B05)

Circuit diagram for the DDR memory with BDS functionality.

DDR Circuit Diagram (B05)

Circuit diagram detailing the DDR memory modules.

Display Interfacing - VDisp Circuit Diagram (B06A)

Circuit diagram for display interfacing via LVDS.

Video Out - LVDS Circuit Diagram (B06B)

Circuit diagram for the video output using LVDS.

Ambilight CPLD Circuit Diagram (B06C)

Circuit diagram for the Ambilight CPLD.

SPI-Buffer Circuit Diagram (B06D)

Circuit diagram for the SPI buffer.

DVBS-FE Circuit Diagram (B07A)

Circuit diagram for the DVB-S front-end tuner.

DVBS Supply Circuit Diagram (B08A)

Circuit diagram for the DVBS supply module.

DVBS Supply Circuit Diagram (B08B)

Circuit diagram for the DVBS supply module.

DVBS Connector Board Circuit Diagram (B09A)

Circuit diagram for the DVBS connector board.

Non DVBS Connector Board Circuit Diagram (B09A)

Circuit diagram for the non-DVBS connector board.

TCON Controller LGD Circuit Diagram (B11A)

Circuit diagram for the TCON controller (LGD panel).

TCON DC/DC Circuit Diagram (B11B)

Circuit diagram for the TCON DC/DC converters.

Mini LVDS Circuit Diagram (B11C)

Circuit diagram for the Mini LVDS interface.

Connectors Circuit Diagram (B11D)

Diagram showing various connectors and their pin assignments.

Ambilight CPLD Circuit Diagram (B13A)

Circuit diagram for the Ambilight CPLD.

TCON DC/DC Circuit Diagram (B14B)

Circuit diagram for the TCON DC/DC converters.

P Gamma & VCom & Flash Circuit Diagram (B14C)

Circuit diagram for gamma, VCom buffer, and flash memory.

Connectors Circuit Diagram (B14F)

Diagram showing connectors and their pin assignments for the TCON SHARP.

11. Styling Sheets

Rembrandt 32" Styling

Exploded view and parts list for the Rembrandt 32" TV styling.

Rembrandt 37" & 42" Styling

Exploded view and parts list for Rembrandt 37" and 42" models.

Van Gogh 32" - 52" Styling

Exploded view and parts list for Van Gogh models, highlighting differences for 40" screens.

Matisse 32" - 46" Styling

Exploded view and parts list for Matisse models, noting exceptions for specific parts.

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