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Philips Q522.1E LB User Manual

Philips Q522.1E LB
189 pages
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Published by TY 0866 BU TV Consumer Care Printed in the Netherlands Subject to modification EN 3122 785 17970
©
Copyright 2008 Philips Consumer Electronics B.V.
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronic,
mechanical, photocopying, or otherwise without the prior permission of Philips.
Colour Television Chassis
Q522.1E
LB
H_17740_000.eps
240408
MG8
MG8
ME8
ME8
Contents Page Contents Page
1. Technical Specifications, Connections, and Chassis
Overview 2
3. Safety Instructions, Warnings, and Notes 6
2. Directions for Use 5
4. Mechanical Instructions 8
5. Service Modes, Error Codes, and Fault Finding 17
6. Block Diagrams, Test Point Overview, and
Waveforms
Wiring Diagram 32" (MG8) 37
Wiring Diagram 37" 42" 47"(ME8&MG8) 38
Block Diagram Video 39
Block Diagram Audio 40
Block Diagram Control & Clock Signals 41
SSB: Test Points (Top Side) 42
SSB: Test Points (Bottom Side) 43
I2C IC Overview 44
Supply Lines Overview 45
7. Circuit Diagrams and PWB Layouts Drawing PWB
Display Supply (32"): Part 1 (A1) 46 48-49
Display Supply (32"): Part 2 (A2) 47 48-49
Small Signal Board (B02-B10) 50-94 98-107
SSB: SRP List Explanation 95
SSB: SRP List Part 1 96
SSB: SRP List Part 2 97
Small Signal Board (B02-B10) 108-149 153-162
SSB: SRP List Explanation 150
SSB (1080p): SRP List Part 1 151
SSB (1080p): SRP List Part 2 152
Keyboard Control Panel (E) 163 163
IR & LED Panel (J) 164 165
8. Alignments 167
9. IC Data Sheets 179
10. Spare Parts List 189
11. Revision List 189
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Philips Q522.1E LB Specifications

General IconGeneral
BrandPhilips
ModelQ522.1E LB
CategoryTV
LanguageEnglish

Summary

1. Technical Specifications, Connections, and Chassis Overview

1.1 Technical Specifications

Details on display type, screen size, resolution, light output, viewing angle, color systems, video playback, tuner bands, and supported formats.

1.2 Connections

Overview of side and rear connections, including headphone, composite video, S-Video, USB, and HDMI ports.

1.3 Chassis Overview

Identifies the main PWB/CBA locations within the chassis, such as main supply panel, keyboard control panel, IR & LED panel, and small signal board.

2. Directions for Use

3. Safety Instructions, Warnings, and Notes

3.1 Safety Instructions

Outlines essential safety regulations for repairs, including isolation transformers, safety component replacement, wire routing, and insulation checks.

3.2 Warnings

Covers precautions related to electrostatic discharge (ESD), high voltage sections, and component replacement while the unit is powered on.

3.3 Notes

Explains general measurement guidelines, schematic conventions, BGA IC handling, and lead-free soldering practices.

4. Mechanical Instructions

4.1 Cable Dressing

Illustrates the correct routing and management of internal cables within the TV set for proper assembly and maintenance.

4.2 Service Positions

Details the recommended service positions for easy access to internal components, including the use of buffers and foam bars.

4.3 Assy/Panel Removal ME8 Styling

Provides step-by-step instructions for removing the rear cover, speakers, IR & LED board, key board, display supply panel, and small signal board.

4.4 Set Re-assembly

Outlines the procedure for re-assembling the TV set, emphasizing correct cable placement and EMC foam mounting.

5. Service Modes, Error Codes, and Fault Finding

5.1 Test Points

Explains the use of ICs capable of generating test patterns via ComPair for determining defective parts.

5.2 Service Modes

Describes Service Default Mode (SDM), Service Alignment Mode (SAM), and Customer Service Mode (CSM) for diagnostics and adjustments.

5.3 Stepwise Start-up

Details the TV startup behavior in protection states due to stand-by or main software errors, and how to use SDM for diagnosis.

5.4 Service Tools

Introduces ComPair, a Windows-based tool for diagnostics and software upgrades, and the LVDS Tool.

5.5 Error Codes

Explains the error code buffer, its detection mechanisms, how to read it, and how to clear it.

5.6 The Blinking LED Procedure

Describes how the front LED blinks to indicate errors or service information, useful when there is no picture.

5.7 Protections

Covers software and hardware protections related to supplies, safety checks, and audio issues that cause the set to shut down.

5.8 Fault Finding and Repair Tips

Offers advice on diagnosing and repairing common faults, including rebooting issues, I2C bus problems, and DC/DC converter failures.

5.9 Software Upgrading

Details procedures for upgrading main and standby software via USB or PC using ComPair interface.

6. Block Diagrams, Test Point Overview, and Waveforms

Wiring Diagram 32" (MG8)

Visual representation of the electrical connections and component layout for 32" MG8 models.

Block Diagram Video

Illustrates the signal flow and functional blocks related to video processing, including tuners, decoders, and display interfaces.

Block Diagram Audio

Shows the audio signal path, from tuners and input sources through processing ICs and amplifiers to the speakers.

Block Diagram Control & Clock Signals

Depicts the control signals and clock distribution network within the TV chassis, connecting various ICs and modules.

SSB: Test Points (Top Side)

Identifies key test points on the top side of the Small Signal Board (SSB) for diagnostic measurements.

I2C IC Overview

Maps out the I2C communication paths between the main processor and various peripheral ICs on the SSB.

Supply Lines Overview

Provides a comprehensive overview of all power supply lines and their distribution to different modules within the chassis.

7. Circuit Diagrams and PWB Layouts

Display Supply (32"): Part 1

Shows the circuit diagram for the main power supply panel for 32" models, covering primary power conversion stages.

SSB: DC / DC

Presents the circuit diagrams for various DC/DC converters that provide essential power rails to the SSB components.

SSB: Main Tuner

Details the circuit diagram and specifications for the main tuner module responsible for receiving RF signals.

SSB: Channel Decoder DVB-T

Shows the circuit diagram for the DVB-T channel decoder, responsible for processing digital terrestrial broadcast signals.

SSB: STI7100 Control

Illustrates the block diagram and pin configuration for the STI7100 control IC, managing various system functions.

SSB: PNX8541: Standby Controller

Details the block diagram and pin configuration of the PNX8541 standby controller, managing power states and system initialization.

SSB: PNX8541: Analogue AV

Provides the circuit diagram for the PNX8541's analogue AV interface, handling composite and component video inputs.

SSB: Digi IO: USB Connector + Controller

Displays the circuit diagram and pin configuration for the USB controller and connector, enabling data transfer and software upgrades.

SSB: Class D

Shows the circuit diagram for the Class D audio amplifier, responsible for driving the speakers.

Layout Small Signal Board (Overview Top Side)

Provides an overview of the component placement on the top side of the Small Signal Board (SSB), aiding in identification.

8. Alignments

8.1 General Alignment Conditions

Specifies the required power supply voltages, warm-up time, and measurement conditions for performing electrical alignments.

8.3 Software Alignments

Explains how to access and perform software-based alignments in SAM mode, specifically focusing on white point adjustment.

8.4 Option Settings

Details how to set hardware and software options via SAM and the remote control to configure the TV's features.

8.5 Reset of Repaired SSB

Describes the procedure for resetting the Non-Volatile Memory (NVM) on a repaired SSB, including setting the service Set type and production code.

9. Circuit Descriptions, Abbreviation List, and IC Data Sheets

9.1 Introduction

Introduces the chassis as a derivative of the TV522 platform, highlighting styling and DVB-C functionality.

9.2 Main Supply

Describes the different buy-in supply units for 32", 37", 42", and 47" sets, including their voltage outputs and protections.

9.3 Front-End

Explains the function of the tuner and master IF ICs, detailing their specifications and applications within the chassis.

9.5 Abbreviation List

Provides a comprehensive list of abbreviations and acronyms used throughout the manual, aiding in understanding technical terms.

9.6 IC Data Sheets

Shows internal block diagrams and pin configurations for key integrated circuits (ICs) used in the TV chassis.

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