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PIAGGIO BV 500 USA User Manual

PIAGGIO BV 500 USA
382 pages
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WORKSHOP MANUAL
633387
Beverly 500 i.e.

Table of Contents

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PIAGGIO BV 500 USA Specifications

General IconGeneral
Brakes Rear240mm disc
ManufacturerPiaggio
ModelBV 500
CategoryScooter
IgnitionElectronic
StartingElectric
Front SuspensionTelescopic fork
Front Tire110/70-16
Compression Ratio10.5:1
ABSNo
Engine TypeSingle cylinder, four-stroke
TransmissionAutomatic
Fuel Capacity3.2 gallons
Fuel SystemElectronic injection
Rear SuspensionDual shocks, adjustable preload
Rear Tire140/70-14
Bore x Stroke94.0 mm x 71.0 mm
Width760 mm (29.9 inches)
Wheelbase61.0 inches
Torque42.0 Nm (31.0 lb-ft) @ 5500 RPM
Seat Height31.1 inches

Summary

Characteristics

Safety rules

General safety rules for any maintenance operations performed on the vehicle.

Vehicle identification

Details on chassis prefix and engine prefix for vehicle identification.

Engine specifications

Technical specifications of the engine, including bore, stroke, capacity, and timing system.

Brakes

Specifications and components of the braking system.

Maintenance

Maintenance chart

Schedule of recommended checks and maintenance operations based on time intervals.

Spark plug

Procedure for spark plug inspection and replacement, including electrode gap.

Engine oil

Explanation of engine oil function and considerations for its use and level.

Cooling system

Details on checking and maintaining the cooling system, including coolant level.

Electrical System

ELECTRICAL COMPONENTS

List and identification of electrical components in the vehicle's system.

Ignition

Circuit diagram and specifications for the ignition system.

Fuses

Information on fuse locations, types, and ratings in Fuse Holders A and B.

Engine

Automatic transmission

Operations and procedures related to the automatic transmission system.

Removing the starter motor

Step-by-step guide for starter motor removal.

Cylinder assy. and timing system

Procedures for cylinder assembly and timing system components.

Inspecting the piston

Methods for inspecting piston diameter, coating, and run-out.

Injection

EMS injection system

Overview of the integrated electronic fuel injection and ignition system.

Idle carburetion adjustment

Procedure for adjusting idle carburetion for optimal engine performance.

Fuel supply system

Components, checks, and troubleshooting for the fuel supply system.

Immobiliser circuit

Explanation of the EMS system integration with the immobiliser anti-theft device.

Throttle valve opening sensor

Checking the throttle valve position sensor and its circuit.

Step motor

Description and checks for the step motor in the auxiliary air circuit.

Suspensions

Front fork

Procedures for front fork removal, overhaul, and servicing of bearing seats.

Steering bearing

Information on reassembly and servicing of steering tapered bearing seats.

Shock absorbers

Procedures for removal and refitting of the rear shock absorbers.

Braking System

Rear brake calliper

Steps for rear brake caliper removal, overhaul, and refitting.

Front brake calliper

Procedures for front brake caliper removal and overhaul.

Brake fluid level check

Procedure for checking and topping up brake fluid levels.

Cooling System

Circuit diagram

Diagram illustrating the cooling system layout.

Water pump - overhaul

Steps for water pump overhaul.

System sealing check

Procedure for checking the proper circuit sealing.

Chassis

Seat

Procedure for removing the seat.

Instrument panel

Procedure for removing the instrument panel.

Fuel tank

Procedure for removing the fuel tank.

Pre-delivery

Aesthetic inspection

Visual checks of paintwork, plastics, scratches, and dirt.

Levels check

Checks for hydraulic brake, hub oil, coolant, and engine oil levels.

Road test

Procedures for testing vehicle performance after delivery checks.

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