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Pilous ARG 240 Plus User Manual

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ARG 180 • ARG 200 Plus • ARG 220 Plus • ARG 230 Standard • ARG 230
ARG 230 Plus • ARG 240 • ARG 240 Plus • ARG 290 Plus
INSTRUCTION MANUAL
Pilous − pásové pily, spol. s r.o.,
00 420 543 25 20 11, e−mail:pilous@pilous.cz
Kšírova 118 b, 619 00 Brno, Czech Republic
tel.: 00 420 543 25 20 10, fax:

Table of Contents

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Pilous ARG 240 Plus Specifications

General IconGeneral
BrandPilous
ModelARG 240 Plus
CategorySaw
LanguageEnglish

Summary

0. In General

Warranty Information and Service

Details warranty terms, validity, exclusions, and contact information.

0.1. Safety Provisions and Precautions

Essential safety instructions, warnings, PPE, and general precautions for safe operation.

0. In General

0.2. Scope of Use and Operator Requirements

Defines intended purpose, limitations, and qualifications for machine operators.

0.4. Machine Safety Equipment

Focuses on essential safety equipment, protective covers, and operational hazards.

1. Transport and Storage

1.1. Surface Treatment and Packing

Describes machine coatings, rust protection, and packing methods for transport.

1.3. Installation and Positioning

Instructions for machine setup, leveling, and initial placement.

1.4. Dismantling and Disposal

Procedures for safely taking down and disposing of the machine.

2. Machine Data

Machine Components Identification

Diagrams identifying key components and parts of the bandsaw.

3. Technical Data

Technical Specifications Overview

Detailed technical specifications for various PILOUS bandsaw models.

4. Installation

4.1. Space Requirements

Guidance on necessary space, clearance, and work area for machine installation.

4. Installation

4.2. Machine Installation Environment

Considerations for environmental conditions like temperature and humidity.

4.3. Energy Supply Connection

Safety instructions and procedures for connecting the machine to the electrical grid.

5. Machine Description

5.1. Band Guide System

Explanation of the saw band guiding mechanism and its components.

5.2. Band Exchange and Tensioning

Procedure for replacing, tensioning, and adjusting the saw band.

5. Machine Description

5.3. Guide Head Adjustment

Instructions for adjusting guide heads, bearings, and hard metal guides for precision.

5.4. Vice - Workpiece Clamping

Details on the vice mechanism for securely clamping workpieces.

5. Machine Description

5.4.1. Vice Side Clearance Setting

Procedure for setting the vice side clearance on specific bandsaw models.

5.4.2. Setting Cutting Angles

How to set various cutting angles using the machine's arm and angle scale.

5. Machine Description

5.5. Control Panel Overview

General description of the control panel and its basic functions.

5.5.1. Control Panel (ARG 180-230 Std.)

Specific controls and functions for ARG 180, 200, 220, 230 Standard models.

5. Machine Description

5.5.2. Control Panel (ARG 230+ -290+)

Specific controls and functions for ARG 230 Plus, 240, 240 Plus, 290 Plus models.

5. Machine Description

5.6. Oil Damper for Feed Control

Function and adjustment of the oil damper for controlling saw band feed speed.

5.7. Cooling Equipment

Description of the coolant system, pump, and maintenance procedures.

6. Saw Bands

6.1. Saw Band Design and Types

Information on bimetallic and hardmetal bands and their material compatibility.

6. Saw Bands

6.2. Band Tooth Selection Guide

Guide to selecting correct band tooth size for different materials and profiles.

6.3. Workpiece Clamping Techniques

Methods for proper workpiece clamping to enhance band life and cut quality.

6. Saw Bands

6.4. Running-in New Bands

Procedure for breaking in new saw bands to maximize lifespan and performance.

6.5. Factors Influencing Band Life

Factors affecting band lifespan and troubleshooting common issues.

6.6. Recommended Cutting Values

Recommended cutting speeds and feed rates for various materials.

7. Putting Into Operation

7.1. Safety Control Checks

Pre-operation checks to ensure machine safety and proper condition.

7.2. Performing the First Cut

Step-by-step guide for making the initial cut on a workpiece.

8. Machine Maintenance

8.1. Routine Maintenance and Controls

Routine maintenance tasks, inspections, and cleaning for the machine.

Coolant Unit Cleaning and Handling

Procedures for cleaning the coolant system and handling used coolants.

Lubrication Recommendations

Guidelines for lubricating moving parts to ensure optimal machine function.

8.2. Repair Guidelines

Safety precautions and procedures for carrying out machine repairs.

9. Errors - Reasons and Elimination

Troubleshooting Common Machine Errors

A table listing common errors, their causes, and recommended solutions.

10. Electrical Scheme and Device Lay-out

10.1. Electrical Scheme (ARG 180-230 Std.)

Wiring diagram for ARG 180, 200 Plus, 220 Plus, 230 Standard models.

10. Electrical Scheme and Device Lay-out

10.2. Electrical Scheme (ARG 230+ -290+)

Wiring diagram for ARG 230, 230 Plus, 240, 240 Plus, 290 Plus models.

10. Electrical Scheme and Device Lay-out

10.3. Electrical Device Layout (ARG 180-230 Std.)

Component layout for electrical parts in ARG 180-230 Standard models.

10.4. Electrical Device Layout (ARG 230+ -290+)

Component layout for electrical parts in ARG 230 Plus-290 Plus models.

11. Assembly

11.1. Guiding Heads Assembly

Detailed parts and instructions for assembling the saw band guide heads.

11. Assembly

11.2. Idler Wheel Assembly

Instructions and parts list for assembling the idler wheel mechanism.

11. Assembly

11.3. Table, Pivot, and Vice Assembly

Major assembly group for table, pivot, and vice mechanisms.

11.3.1. Table, Pivot, Vice Assembly (ARG 180)

Assembly guide for the table, pivot, and vice components on the ARG 180.

11. Assembly

11.3.2. Turning Table and Pivot Assembly (ARG 200/220 Plus)

Instructions for assembling the turning table and pivot for ARG 200/220 Plus.

11. Assembly

11.3.3. Vice Assembly (ARG 200/220 Plus)

Detailed steps for assembling the vice on ARG 200 Plus and 220 Plus models.

11. Assembly

11.3.4. Table, Pivot, Vice Assembly (ARG 230 Std./230/240)

Assembly guide for table, pivot, and vice components on ARG 230 Std., 230, 240.

11. Assembly

11.3.5. Table, Turning Table, Pivot, Vice Assembly (ARG 230+ -290+)

Assembly guide for table, turning table, pivot, and vice on advanced models.

11. Assembly

11.4. Drive Assembly

Detailed breakdown and assembly of the motor and gearbox drive system.

11. Assembly

11.5. Oil Damper Assembly

Instructions and parts list for the hydraulic oil damper assembly.

11. Assembly

11.6. Coolant Assembly

Parts and assembly guide for the coolant system, including pump and tank.

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