Pilous ARG 220 D User Manual

AR G 220 D − N C Automa t • AR G 220 DF − N C Automat
ARG 250 D − NC Automat • ARG 250 DF − NC Automat • ARG 250 C − NC Automat • ARG 250 CF − NC Automat
ARG 300 D − NC Automat • ARG 300 DF − NC Automat • ARG 300 C − NC Automat • ARG 300 CF − NC Automat
1. PART
INSTRUCTION MANUAL
Pilous − pásové pily, spol. s r.o., Železná 9
00 420 543 25 20 11, e−mail:pilous@pilous.cz
, 619 00 Brno, Czech Republic
tel.: 00 420 543 25 20 10, fax:

Pilous ARG 220 D Specifications

General

Brand	Pilous
Model	ARG 220 D
Category	Saw
Language	English

Summary

0. In General

0.1. Safety Provisions

General safety instructions and warnings for machine operation.

0.2. Scope of Use / Use acc. to Specification

Defines the intended use and limitations of the machine according to specifications.

0.3. Requirements Concerning Operators

Outlines the necessary qualifications and responsibilities for machine operators.

0.4. Requirements Concerning Machine - Protective Enclosures

Specifies requirements related to machine safety features and protective enclosures.

0.5. Protective Enclosures

Details the function and necessity of protective enclosures for machine safety.

2. Installation

2.1. Space Requirements

2.2. Dismantling of Transport Beams and Machine Alignment

Instructions for removing transport beams and aligning the machine correctly.

2.4. Connection to Energy Supplies

Guides on connecting the machine to the electrical power supply safely and correctly.

5. Description of Individual Units - all Models

5.1. Setting of Cutting Angle

5.2. Material Clamping

Details the procedures for clamping workpieces correctly using the machine's vices.

5.2.1. Setting of Vice Clamping Force

Guides on how to set the clamping force for the machine's vices using the pressure controller.

5.2.4. Setting of Feeding Speed of Moving Vice

5.3. Saw Blade Guide

Details the saw blade guidance system using two guide heads.

5.3.1. Saw Blade Replacement, Tension and Setting

Provides a step-by-step guide for replacing, tensioning, and setting the saw blade.

5.3.2. Guide Head Setting

Explains how to adjust guide heads and carbide guides for optimal saw blade life and cut quality.

5.4. Saw Blade Feed into Cutting Position

5.5. Setting of Band Saw Head Stroke Height

5.7. Cooling System

6. Description of Control Board and Setting of VISION Control Unit

TOTAL STOP

Describes the emergency shutdown button for the saw motor and coolant pump.

Hydraulic unit START - STOP

SAW BLADE SPEED SWITCH

Details how to set the cutting speed using the switch on the control board.

SAW BLADE SPEED CONTROLLER

Explains the controller for adjusting saw blade speed on F-NC models.

MAIN MENU

Describes the main menu options for operating the machine.

SETTING OF WORKPIECE PARAMETERS

Details how to set workpiece parameters like number of pieces, length, and correction.

START

Instructs on how to start the machine operation based on set parameters.

MANUAL MODE

Explains how to operate the machine in manual mode for individual control.

MASTER SWITCH

Explains the function of the main power switch.

SAW BLADE START - STOP (only manual mode)

Details the start/stop buttons for the saw blade and coolant pump.

7. Putting into Operation

7.1. First cut with ARG 220 Automat

Guides on performing the initial cut with the ARG 220 Automat in manual and automatic modes.

7.2. First cut with ARG 250 Automat, 300 Automat

Outlines the initial cut procedure for ARG 250 and 300 Automat models in manual/auto modes.

8. Error Messages

Failure of Moving Vice Feed - Induction sensors IS1, IS2

Lists reasons and solutions for moving vice feed failures related to induction sensors.

Saw Blade Elevation Failure

Details potential causes and fixes for saw blade elevation failures.

Stop position failure (range exceeded)

Failure - Protective Enclosure Open

Addresses failures caused by open protective enclosures and how to resolve them.

Failure - Thermal Protection of Motor FQ2 (D-NC)

Failure of Frequency Converter C(F)-NC, DF-NC

Covers failures related to the frequency converter, including overload and errors.

Vice Failure

Saw Blade Failure

Addresses issues like low saw blade tension or broken blades.

9. Failures and their Elimination

The saw blade drive cannot be started.

The motor is on but the saw blade does not move.

Broken saw blade teeth seized in cutting channel.

The saw blade breaks between teeth

The saw blade breaks at face

Saw blade head feed into cutting position is unstable

The saw blade head descends even when the relief valve is shut off

10. Machine Maintenance and Checking

Checking of Protective Enclosures

Machine Cleaning

Cooling System Cleaning

Lubrication

11. Saw Blades

11.1. Saw Blade Design

11.2. Tooth Size

Recommends tooth sizes for cutting full materials and sections.

11.3. Optimum Workpiece Clamping

11.4. Running-in New Saw Blades

11.5. Factors Influencing Saw Blade Life

11.6. Values Recommended for Cutting