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Pilous ARG 330 SAF User Manual

Pilous ARG 330 SAF
57 pages
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ARG 330 S.A.F. ARG 330 plus S.A.F. • ARG 380 plus S.A.F.
ARG 400 plus S.A.F. • ARG 500 plus S.A.F.
Pilous - pásové pily, spol. s r.o., Železná 9, 619 00 Brno, Czech Republic
tel.: 00 420 543 252 010 , www.pilous.cz, e-mail:pilous@pilous.cz
INSTRUCTION MANUAL

Table of Contents

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Pilous ARG 330 SAF Specifications

General IconGeneral
BrandPilous
ModelARG 330 SAF
CategorySaw
LanguageEnglish

Summary

General Information

Safety Provisions

Essential safety instructions and warnings for machine operation to prevent hazards and ensure safety.

Scope of Use

Defines the intended purpose and limitations of the metal-cutting band saw.

Operator Requirements

Outlines qualifications, training, and responsibilities for safe machine operation.

Machine Safety Devices

Details critical safety features and requirements for the machine's protective devices.

Protective Covers

Explains the function and necessity of all protective covers for safe operation.

Transport and Storage

Surface Protection

Describes protective measures against corrosion for machine parts during transport and storage.

Packing

Details how the machine is packed for transport to protect it from weather influences.

Disassembly and Repacking

Instructions for preparing the machine for transport, including necessary cleaning and preparation steps.

Disposal

Guidelines for the proper disposal of the machine when it is taken out of operation.

Installation Procedures

Space Requirements

Specifies the necessary space and environmental conditions for installing the machine.

Transport Beam Removal and Fixation

Procedures for removing transport beams and securing the machine in its installation location.

Machine Installation

Instructions for installing the machine, including environmental considerations like temperature and humidity.

Mains Connection

Details on electrical connection requirements, voltage, and wiring for safe operation.

Arm Release for Specific Models

Specific instructions for releasing the saw arm for transport and operation on certain models.

Machine Description and Controls

Control Panel Overview

Overview of the control panel layout, buttons, and touchscreen interface for operating the machine.

Control Valve - Saw Blade Feed

Explanation of the control valve function for setting saw blade feed velocity and arm position.

Saw Blade Feed Pressure Control

Details on the system that coordinates cutting pressure and saw blade feed for optimal cutting.

Vice Operation

Description of the vice mechanism, its clamping force, and basic workpiece clamping procedures.

Vice Lateral Play Adjustment

Step-by-step guide for adjusting the lateral play of the vice on specific machine models.

Cutting Angle Settings

Instructions on how to set various cutting angles, including precautions for preventing collisions.

Arm and Saw Blade Guidance

Description of the saw arm's construction and the system guiding the saw blade.

Protective Cover Removal

General instructions and safety precautions for removing protective covers for maintenance or adjustments.

Saw Blade Replacement and Adjustment

Detailed guide on how to replace, tension, and adjust the saw blade for optimal cutting performance.

Guide Heads Adjustment

Instructions for adjusting guide heads to ensure proper saw blade alignment and extend blade life.

Hydraulic Unit

Overview of the hydraulic unit's function, components, and operation.

Vice Clamping Force Setting

Procedure for setting the clamping force of the vice using the pressure reduction valve.

Cooling System

Explanation of the cooling system's function, components, and maintenance for blade lubrication and chip removal.

Commissioning and Maintenance

Security Check

A checklist for ensuring the machine is safe and technically ready before operation.

Cutting Procedure

Step-by-step instructions for performing cutting operations in both manual and semi-automatic modes.

Machine Cleaning

Guidelines for regular cleaning of the machine to maintain functionality and performance.

Chip Removal and Disposal

Instructions for safe removal and disposal of metal chips generated during cutting.

Coolant System Maintenance

Procedures for cleaning the coolant system, emphasizing safety and waste disposal.

Lubrication

Importance and procedures for regular lubrication of machine parts to extend service life.

Lubrication Points ARG 330

Visual guide indicating lubrication points on specific ARG models.

Lubrication Points ARG 400

Visual guide indicating lubrication points on the ARG 400 plus S.A.F. model.

Lubrication Points ARG 380/500

Visual guide indicating lubrication points on the ARG 380 and 500 plus S.A.F. models.

Hydraulic Unit Maintenance Principles

General principles and guidelines for maintaining the hydraulic unit for safe and effective operation.

Hydraulic Unit Work Safety

Critical safety rules and precautions to be observed during hydraulic unit maintenance and operation.

Hydraulic Unit Commissioning

Steps for commissioning the hydraulic unit after installation or maintenance, including filling and venting.

Hydraulic Liquids Information

Information on the types, properties, and selection criteria for suitable hydraulic liquids.

Hydraulic Mineral Oils

Details on HM and HV oil classes, their specifications, and recommended usage based on temperature.

Hydraulic Service Intervals

Recommended intervals for replacing hydraulic oil and filters to ensure system longevity.

Oil Refill and Filter Replacement

Step-by-step instructions for refilling hydraulic oil and replacing the return filter safely.

Faults and Remedies

Repairs Safety Precautions

General safety precautions and recommendations for performing machine repairs.

Failure Troubleshooting Guide

A comprehensive list of common failures, their possible causes, and recommended solutions.

Saw Blade Information

Saw Blade Design and Types

Explanation of bimetallic and carbide saw blade types, materials, and tooth hardness.

Tooth Size Selection

Guidance on selecting the appropriate tooth size based on material type and cross-section for optimal cutting.

Optimum Workpiece Clamping

Importance and methods for correct workpiece clamping to enhance blade life and cutting accuracy.

New Saw Blade Running-in

Procedures for properly running-in new saw blades to maximize their service life and performance.

Factors Affecting Blade Service Life

Key factors that affect the service life of a saw blade, including improper use and maintenance.

Recommended Cutting Values

Tables providing recommended blade speeds and arm descent speeds for various materials.

Machine Identification

Electrical Systems

Hydraulic System Diagrams

Hydraulic Unit Wiring Diagram (ARG 330/400)

Electrical schematic for the hydraulic unit on specific ARG models.

Hydraulic Unit Wiring Diagram (ARG 380/500)

Electrical schematic for the hydraulic unit on other specific ARG models.

Machine Accessories

Laser Guideline Light

Details on the laser guideline light accessory, including activation, safety, and adjustment for precise cutting indication.

Oil Mist Lubrication

Information on the oil mist lubrication system for cooling and lubricating the saw blade.

Vertical Vice for HVP Bundle Cutting

Description and usage of the vertical vice accessory for bundle cutting applications.

EU Declaration of Conformity

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