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Pilz PSS 4000 User Manual

Pilz PSS 4000
43 pages
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Application Note 1006505-EN-01
PSSu Key
-in-Pocket Extended
Product
Type:
FS_KeyInPocket_SignInOut, FS_KeyInPocket_Manager, FS_KeyInPocket_BlindSpotCheck
Name:
PSS 4000, PITreader, PITgatebox, PSENmlock
Manufacturer:
Pilz GmbH & Co. KG, Safe Automation
Document
Release Number:
01
Release Date:
16 May 2023

Table of Contents

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Pilz PSS 4000 Specifications

General IconGeneral
Operating voltage24 V DC
Storage temperature range-25 °C to +70 °C
Protection classIP20
System componentsCentral unit
ProgrammingPAS4000 software
CommunicationEthernet, Profibus, Profinet
Safety standardsEN ISO 13849, IEC 61508, IEC 62061
ApplicationsEmergency stop monitoring, safety gate monitoring
Safety Integrity Level (SIL)SIL 3
Performance Level (PL)PL e
Relative humidity95% non-condensing

Summary

Preface

Useful documentation

Documentation from Pilz GmbH & Co. KG

Lists Pilz's official documentation for the application note.

Documentation from other sources of information

Lists external standards and documents relevant to the application.

Used hardware and software

Pilz products

Details the specific Pilz hardware components used in the system.

Structure of the application (schematic)

Provides a visual overview of the hardware setup and connections.

Application description

Introduction

Explains the purpose and context of the key-in-pocket system.

Key-in-Pocket

Describes the core functionality and operational flow of the key-in-pocket system.

Monitoring of safety gate and guard locking

Details how safety gates and their locking mechanisms are monitored.

Drive

Explains the role and control of the drive system within the application.

Safety assessments

Discusses safety evaluations and requirements for the key-in-pocket system.

Functional safety

Covers the functional safety aspects and certifications of the system.

Hardware configuration

PITgatebox with PITreader

Describes the configuration and function of the PITgatebox and PITreader.

PSSu PLC Overview

Provides an overview of the PSSu PLC hardware configuration.

PSSu PLC IP connections

Details the network IP connections configured for the PSSu PLC.

Software configuration

Multi programming

Explains the multi programming approach for the system software.

Activation and monitoring of the safety gate with guard locking

Details software logic for safety gate activation and monitoring.

Activating the machine

Describes the software logic for starting and stopping the machine.

IEC 61131 programming (programming language STL: Structured Text)

Covers software development using IEC 61131 standard languages.

Resource assignment

Explains how software programs are assigned to hardware tasks.

I/O mapping

Details the mapping of software variables to hardware inputs/outputs.

Application conditions

Application conditions

Outlines necessary training and conditions for using the key-in-pocket system.

Appendix

Wiring diagram

Provides detailed wiring diagrams for the system components.

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