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Pioneer DV-45A User Manual

Pioneer DV-45A
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f1oneer
sound.
vision.soul
PION-06155
Service
Manual
DVD
PLAYER
DV-45A
DV-656A
THIS
MANUAL
IS
APPLICABLE
TO
THE
FOLLOWING
MODEL(S)
AND
TYPE(S).
ORDER
NO.
=
RRV2615
Dv-45A
Reginal
restriction
Model
|
Type
Power
Requirement
codes
(Region
No.)
Remarks
DV-45A
KUXJ/CA
AC120V
1
DV-656A
KUXJ/CA
AC120V
1
PIONEER
CORPORATION
4-1,
Meguro
1-chome,
Meguro-ku,
Tokyo
153-8654,
Japan
PIONEER
ELECTRONICS
(USA)
INC. P.O.
Box
1760,
Long
Beach,
CA
90801-1760,
U.S.A.
PIONEER
EUROPE
NY
Haven
1087,
Keetberglaan
1,
9120
Melsele,
Belgium
PIONEER
ELECTRONICS
ASIACENTRE
PTE.
LTD.
253
Alexandra
Road,
#04-01,
Singapore
159936
©PIONEER
CORPORATION
2002
T:ZZE
JUNE
2002
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Pioneer DV-45A Specifications

General IconGeneral
TypeDVD Player
Progressive ScanYes
Audio DAC192 kHz/24-bit
Video OutputComposite, S-Video, Component
Signal-To-Noise Ratio115 dB
Dynamic Range100 dB
Output Resolution480p, 720p, 1080i
Disc FormatsDVD-Video, CD, CD-R/RW
Audio OutputStereo Analog, Coaxial Digital, Optical Digital
Weight3.8 kg
Frequency Response4 Hz - 44 kHz (DVD)

Summary

Safety Information

Safety Precautions

General safety precautions for service technicians, including leakage current checks.

Product Safety Notice

Highlights special safety characteristics of electrical components and replacement parts.

Important Symbols for Good Services

Product Safety

Conform to regulations and follow safety instructions during servicing.

Adjustments

Ensure optimum performance by performing adjustments and specification confirmation.

Cleaning

Proper cleaning for optical pickups, heads, lenses, and mirrors to restore performance.

Shipping mode and shipping screws

Set shipping mode or install shipping screws to protect the product during transit.

Lubricants, glues, and replacement parts

Proper application of lubricants/glue and use of prescribed replacement parts/tools.

1. SPECIFICATIONS

General Specifications

Details general specifications including power, dimensions, and operating conditions.

Video Output Specifications

Details specifications for component, S-Video, and standard video outputs.

Audio Output Specifications

Details specifications for stereo and multi-channel audio outputs.

Digital Audio and Output Specifications

Specifications for digital audio characteristics and digital output types.

Accessories

Lists included accessories like cables, remote control, batteries, and manuals.

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

Illustrates the packing configuration of the product components.

PACKING parts List

Lists parts included in the packing, referencing contrast tables.

CONTRAST TABLE

Compares parts and specifications for DV-45A/KUXJ/CA and DV-656A/KUXJ/CA models.

2.2 EXTERIOR SECTION

EXTERIOR SECTION parts List

Lists all parts associated with the exterior section, referencing contrast tables.

CONTRAST TABLE

Compares parts and specifications for DV-45A/KUXJ/CA and DV-656A/KUXJ/CA models.

2.3 FRONT PANEL SECTION

Tray Panel Section

Details the components and layout of the tray panel section for different models.

FRONT PANEL SECTION parts List

Lists all parts associated with the front panel section.

CONTRAST TABLE

Compares parts and specifications for DV-45A/KUXJ/CA and DV-656A/KUXJ/CA models.

2.4 LOADING MECHA ASSY

LOADING MECHA ASSY parts List

Lists all parts associated with the loading mecha assembly.

Application of Lubricant

2.5 TRAVERSE MECHANISM ASSY-S

TRAVERSE MECHANISM ASSY-S parts List

Lists all parts associated with the traverse mechanism assembly.

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

High-level block diagram showing the signal flow and main functional units.

JACB ASSY Schematic

POWER SUPPLY BLOCK Diagram

3.2 LOAB ASSY and OVERALL WIRING DIAGRAM

LOAB ASSY and OVERALL WIRING DIAGRAM

Wiring diagram showing connections between LOAB, SACDB, JACB, and DVDM assemblies.

Assembly Schematics

DVDM ASSY Schematic

Schematic diagram for the DVDM Assy, showing internal connections and components.

FLKY ASSY and POWER SUPPLY UNIT Schematics

Schematics for FLKY Assy and Power Supply Unit, detailing their circuitry.

PICKUP ASSY-S and LOADING MOTOR ASSY Schematics

Schematics for Pickup Assy-S and Loading Motor Assy, showing internal configurations.

3.3 DVDM ASSY 1/4 [FTS BLOCK]

DVDM ASSY 1/4 [FTS BLOCK] Schematic

Schematic and pin functions for the DVDM Assy FTS block.

B 1/4 DVDM ASSY

DVDM ASSY 1/4 Schematic

Schematic diagram for the DVDM Assy, focusing on VCO Circuit and SERVO DSP.

3.4 DVDM ASSY 2/4 [FR BLOCK]

DVDM ASSY 2/4 [FR BLOCK] Schematic

Schematic diagram for the DVDM Assy FR block, detailing the FR CPU connections.

B 2/4 DVDM ASSY

DVDM ASSY 2/4 Schematic

Schematic diagram for the DVDM Assy, showing the M65776AFP and other components.

3.5 DVDM ASSY 3/4 [EBY/AV1 BLOCK]

DVDM ASSY 3/4 [EBY/AV1 BLOCK] Schematic

Schematic diagram for the DVDM Assy EBY/AV1 block, detailing the EBY-CHIP.

B 3/4 DVDM ASSY

DVDM ASSY 3/4 Schematic

Schematic diagram for the DVDM Assy, showing the M65776AFP MPEG, DVD-Audio, DTS Decoder.

3.6 DVDM ASSY 4/4 [VENC BLOCK]

DVDM ASSY 4/4 [VENC BLOCK] Schematic

Schematic diagram for the DVDM Assy VENC block, showing the ADV7172KST Video Encoder.

JACB ASSY Schematics

3.7 JACB ASSY 1/2 [AUDIO BLOCK]

JACB ASSY 1/2 [AUDIO BLOCK] Schematic

Schematic diagram for the JACB Assy audio block.

C 1/2 JACB ASSY

JACB ASSY 1/2 Schematic

Schematic diagram for the JACB Assy, showing audio amplifier circuits.

3.8 JACB ASSY 2/2 [VIDEO BLOCK]

JACB ASSY 2/2 [VIDEO BLOCK] Schematic

Schematic diagram for the JACB Assy video block.

C 2/2

JACB ASSY Schematics

Schematics for CVBS, Video Out, and Component Video Out.

3.9 SACDB ASSY

SACDB ASSY Schematic

Schematic diagram for the SACDB Assy, showing AUDIO DSP connections.

CXD2753R (SACDB ASSY : IC901)

SACD Decoder Schematic

Schematic diagram for the CXD2753R SACD Decoder IC.

3.10 FLKY and KEYB ASSYS

FLKY ASSY Schematic

Schematic diagram for the FLKY Assy, detailing its components and connections.

KEYB ASSY Schematic

Schematic diagram for the KEYB Assy, detailing its components and connections.

FLKY and KEYB Assy Schematics

FLKY and KEYB ASSY Schematics

Schematics for FLKY and KEYB assemblies, detailing components and pin functions.

4.6 POWER SUPPLY UNIT PCB Layout

3.12 WAVEFORMS [DVDM ASSY]

DVDM ASSY Waveforms

Illustrates various waveforms from the DVDM Assy, with measurement conditions.

3.13 WAVEFORMS [JACB ASSY]

JACB ASSY Waveforms

Illustrates various waveforms from the JACB Assy, with measurement conditions.

4. PCB CONNECTION DIAGRAMS

LOAB ASSY PCB Connection Diagram

Shows PCB connection layouts and part number comparisons for the LOAB Assy.

4.2 DVDM ASSY PCB Layout

4.3 JACB ASSY PCB Layout

JACB ASSY PCB Layouts (Sides A & B)

Top views of the JACB Assy PCB (Sides A & B), showing component placement and labels.

4.4 SACDB ASSY PCB Layout

SACDB ASSY PCB Layouts (Sides A & B)

Top views of the SACDB Assy PCB (Sides A & B), showing component placement and labels.

4.5 FLKY and KEYB ASSYS PCB Layouts

FLKY and KEYB ASSY PCB Layouts

Top views of the FLKY and KEYB Assy PCBs, showing component placement and functions.

5. PCB PARTS LIST

Assemblies, Semiconductors, and Components

Lists part numbers for assemblies, semiconductors, coils, filters, capacitors, resistors, and others.

DVDM ASSY [VWS1531] Parts List

Lists semiconductors, coils, capacitors, resistors, and others for the DVDM Assy [VWS1531].

6. ADJUSTMENT

6.1 ADJUSTMENT ITEMS AND LOCATION

Identifies adjustment items and their locations on the mechanism and electrical parts.

6.2 JIGS AND MEASURING INSTRUMENTS

Lists necessary jigs and measuring instruments for adjustments.

6.3 NECESSARY ADJUSTMENT POINTS

6.4 TEST MODE

Test Mode Operations

Instructions for entering, setting discs, playing, and exiting test mode.

6.5 MECHANISM ADJUSTMENT

Tangential and Radial Height Coarse Adjustment

Procedure for adjusting tangential and radial height using screws and spacers.

DVD Jitter Adjustment

Initialize the Focus Sweep Setting

7. GENERAL INFORMATION

7.1 DIAGNOSIS

Covers diagnostic procedures, including ID setting and self-diagnosis.

7.1.1 ID NUMBER AND ID DATA SETTTING

Entering ID Number and Data

Procedure to enter and set the player's ID number and ID data.

How to Confirm the ID Number

Steps to confirm the currently set ID number on the player.

How to Clear the ID Number

Procedure to clear the player's ID number and reset settings.

7.1.2 SELF-DIAGNOSIS FUNCTION OF PICKUP DEFECTIVE

Procedure of Self-Diagnosis

Steps to perform self-diagnosis for pickup defects, checking laser diode current.

7.1.3 TEST MODE SCREEN DISPLAY

Display Specification of the Test Mode

Explanation of the test mode screen display elements and their meanings.

Diagnosis Information

Mechanism Error History and Self Diagnosis Results

Displays mechanism error history and self-diagnosis results for troubleshooting.

Servo IC and Error Information

Details AGC settings, FTS servo IC info, and error rate indicators (CD/DVD).

Internal Operation Mode

Shows the internal operation mode and step of the mechanism controller.

7.1.4 SELF-DIAGNOSIS FUNCTION

Mechanism Error History

Details the past eight errors recorded for the mechanism controller.

Check Item Display of Self Diagnosis Function

Lists items checked during self-diagnosis, including AV1 Host Bus, Bus, DMA, Video encoder, DSP, SACD, 1394.

7.1.5 FUNCTION SPECIFICATION OF THE SERVICE MODE

FL indication of EDC / ID error (short cut function)

Explains FL display indications for EDC/ID errors and how to release them.

Service Mode Screen Display

Details the service mode screen display, including error rate, self-diagnosis, and AV decoder error info.

7.1.6 ERROR DISPLAY

FL Display Error Codes (No Remote)

Lists error codes displayed on the FL display and their corresponding causes and operations.

FL Display Error Codes (With Remote)

Lists error codes displayed via remote control and their causes/operations for DVD and CD.

Error Causes and Operations

Device Error Codes

7.1.7 TEST POINTS LOCATION & WAVEFORMS

DVDM Assy Test Points (Side A & B)

Identifies test points on Side A and Side B of the DVDM Assy.

WAVEFORMS

DVDM ASSY Waveforms

Illustrates various waveforms from the DVDM Assy, with measurement conditions.

7.1.8 TROUBLE SHOOTING

DIAGNOSIS OF PCBs

Troubleshooting steps for PCB issues, including checking connections and voltages.

Mechanism Operation Issues

7.1.9 DISASSEMBLY

Bonnet, Tray Panel, and Front Panel Removal

Steps for disassembling the bonnet, tray panel, and front panel.

DVDM Assy Removal

Procedure for removing the DVDM Assy from the unit.

Diagnosis Setup

Diagnosis Method of Audio Block

Diagnose Audio Signal without SACDB Assy

Method to diagnose audio signals of DVDM Assy without SACDB Assy.

Diagnose SACD and DSP blocks of SACDB Assy

Observe Signal Waveform on CN902

Observe signal waveforms on CN902 of SACDB Assy to confirm SACD/DSP block function.

Loading Mecha Assy Disassembly

Remove Loading Mecha Assy Components

Steps for removing screws, short switch, flexible cables, and connector from the loading mecha.

Tray Removal and Insertion

Procedure for removing and inserting the tray, including caution for alignment.

Traverse Mechanism Assy-S Disassembly

Remove Traverse Mechanism Assy-S Components

Steps for removing FFC holder, pickup flexible cable, and traverse mechanism assembly.

Removing The Pickup Assy-S

Procedure for removing the pickup assembly, including screws and springs.

STYLING THE PICKUP FLEXIBLE CABLE

7.2 IC Information

List of Integrated Circuits (ICs)

Lists integrated circuits used in the DVDM Assy, with their part numbers.

LA9704W (IC101) Block Diagram

Block diagram and pin functions for the LA9704W RF IC.

Pin Function Details

Pin Functions for ICs

Details pin functions for various ICs like TS, TES, BCK, VCC, etc.

LC78652W (DVDM ASSY : IC201)

Servo DSP IC Block Diagram

Block diagram of the LC78652W Servo DSP IC, showing its internal processing blocks.

Pin Function for LC78652W Servo DSP

BAG6664FM (DVDM ASSY : IC251)

Three-phase Motor Driver Block Diagram

Block diagram of the BAG6664FM Three-phase Motor Driver IC.

Pin Function for BAG6664FM Motor Driver

PD6345A (DVDM ASSY : IC601)

FR CPU Block Diagram

Block diagram and pin functions for the PD6345A FR CPU IC.

M65776AFP (DVDM ASSY : IC751)

MPEG2 Decoder IC Block Diagram

Block diagram of the M65776AFP MPEG2 Decoder IC.

Pin Function for M65776AFP MPEG2 Decoder

AD7172KST (DVDM ASSY : IC801)

Digital PAL/NTSC Video Encoder Block Diagram

Block diagram of the AD7172KST Video Encoder IC.

Pin Function for AD7172KST Video Encoder

PCM1738EG-3 (JACB ASSY : IC301)

D/A Converter IC Block Diagram

Block diagram of the PCM1738EG-3 D/A Converter IC.

Pin Function for PCM1738EG-3 D/A Converter

LA73054 (JACB ASSY : IC701)

DVD Video Amplifier Block Diagram

Block diagram of the LA73054 DVD Video Amplifier IC.

Pin Function for LA73054 DVD Video Amplifier

CXD2753R (SACDB ASSY : IC901)

SACD Decoder Pin Arrangement

Pin arrangement diagram for the CXD2753R SACD Decoder IC.

Pin Function for CXD2753R SACD Decoder

7.3 DISC / CONTENT FORMAT PLAYBACK COMPATIBILITY

General Disc Compatibility

Lists compatible disc types like DVD-Audio, DVD-Video, CD Audio, etc.

CD-R/RW and DVD-R/RW Compatibility

Details compatibility for CD-R/RW and DVD-R/RW discs, including playback and recording limitations.

Other Disc Formats

Lists other formats like Photo CD, DVD-ROM, and CD-ROM that are not playable.

7.4 CLEANING

8. PANEL FACILITIES

Front panel Controls

Description of the front panel controls, buttons, indicators, and display.

Rear panel Connections

Display Indicators

Remote control [DV-45A]

DV-45A Remote Control Buttons

Explains the functions of the buttons on the DV-45A remote control.

Remote control [DV-656A]

DV-656A Remote Control Buttons

Explains the functions of the buttons on the DV-656A remote control.

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