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Pioneer DVR-555HX-S - User Manual

Pioneer DVR-555HX-S
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2007
DVR-555HX-S
RRV3676
HDD/DVD RECORDER
DVR-555HX-S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
This service manual should be used together with the following manual(s):
Model Type Power Requirement Region No.
Serial No.
Please confirm 3rd & 4th
alphabetical letters.
DVR-555HX-S WYXK5 AC 220 V to AC 240 V 2 &&UK######$$
Model Order No. Remarks
DVR-LX60D/WYXK5 RRV3573
T-ZZA-001 OCT. 2007 printed in Japan

Table of Contents

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Summary

1. CONTRAST OF MISCELLANEOUS PARTS

1.1 CONTRAST TABLE

Table detailing differences in PCB assemblies, packing, and exterior/front panel sections.

SAFETY INFORMATION

LABEL CHECK

Warning about laser radiation exceeding CLASS 1 limits and requiring trained personnel.

Laser Pickup specifications and Laser characteristics

Additional Laser Caution

[Important Check Points for Good Servicing]

1. Product safety

Conforming to product regulations and maintaining a safe servicing environment.

2. Adjustments

Procedures for maintaining original performance through optimum adjustments.

1. SERVICE PRECAUTIONS

1.1 NOTES ON SOLDERING

Notes on using lead-free solder, soldering iron tip temperature, and lead-free solder types.

1.2 NOTES ON HANDLING THE HDD

(1) Cautions on Handling the HDD

Sensitivity to shock, electrostatic charges, and temperature changes affecting HDD.

[Cautions on handling the HDD as a repair part]

Safety environment and handling procedures for the HDD as a repair part, including antistatic measures.

1.3 NOTES ON REPLACEMENT OF THE SDRAM

Measures to be taken

Measures to be taken when replacing SDRAM, depending on the manufacturer (ELPIDA or SAMSUNG).

1.4 NOTE ON INSULATORS AND THEIR SET SCREWS

1.5 NOTES ON REPLACEMENT OF THE FL LENS

Procedures for replacement of the FL Lens

Step-by-step procedure for replacing the FL Lens, ensuring proper alignment and attachment.

2. SPECIFICATIONS

2.1 ACCESSORIES

List of accessories supplied with the DVR-LX60D/WYXK5 and DVR-550HX-S/WYXK5.

2.2 SPECIFICATIONS

General

General specifications like power requirements, consumption, weight, dimensions, and operating conditions.

Recording time

Estimated recording times for HDD and various DVD disc types and modes.

2.2 SPECIFICATIONS

Input;Output

Detailed specifications for various input and output connections, including antenna, video, audio, and USB.

2.3 DISC;CONTENT FORMAT

Notes to table

Explanations for the marks and notes used in the disc/content format table.

Using DVD-R DL;DVD+R DL discs

Other disc compatibility

CD-R;-RW compatibility

Compatibility details for CD-R/-RW discs, including readable formats and multi-session playback.

DivX video compatibility

About the internal hard disk drive

2.4 PANEL FACILITIES

Rear Panel

Identification and description of each connector and terminal on the rear panel.

Front panel

Common Interface

Inserting a CA module

Procedure for inserting a CA module into the Common Interface card slot.

Display

Recording quality indicators

Indicators for recording quality modes such as XP, SP, LP/SLP, EP/SEP, and MN.

Remote Control Unit

6. SERVICE MODE

Overview and Purposes

Explanation of the service mode's utility for checking product status and gathering failure diagnosis information.

6. SERVICE MODE MAP

6.1 VERSION INFORMATION, ETC. (FIRST SCREEN)

[Purposes]

To check system control computer, tuner microcomputer, drive firmware versions, and RF level.

[Description of the Detail screens]

Simple Error Rate Measurement (Subscreen 2)

HDD Information (Subscreen 3)

OSD Filter Setting (Subscreen 4)

6.2 ATA;ATAPI DEBUG SCREEN (SECOND SCREEN)

Writer Maintenance Information of ATA;ATAPI DEBUG OSD (Subscreen 3)

Procedure for displaying writer maintenance information, including error logs and LD emission duration.

LD Degration Judgment of ATA;ATAPI DEBUG OSD (Subscreen 4)

6.3 VR-RECORDING-RELATED ERROR LOGS (FOURTH SCREEN)

(1) VR-Recording-Related Error Logs (Subscreen 1)

Explanation of VR-recording-related errors displayed on the lines "Rec Err.".

Description of VR-Recording-Related Errors

Other Errors

Error Related to HDD

6.4 VR-PLAYBACK-RELATED ERROR LOGS (FIFTH SCREEN)

(2) VR-Playback Error Logs (Subscreen 2)

Provides details on VR-playback errors, including display position and error message logs.

Description of VR-Playback-Related Errors

6.5 DV SERVICE MODE

[Purpose]

To check communication between a DV device and the unit when connected normally.

Simple Diagnosis of DV

Possible causes

Lists potential causes for DV input, picture, sound, and recording problems.

6.6 EPG SERVICE MODE

[Purposes]

To infer malfunctions by checking conditions for obtaining past EPG data, such as data absence or missing data.

2. Detail screen

6.7 HDMI SERVICE MODE

1. HDMI MAIN information screen (First screen)

Purpose of the first HDMI service mode screen, which displays connection status and resolution.

Table 1: Description of the items on the HDMI main information screen

Description of items displayed on the HDMI main information screen, referring to subsequent tables for details.

Table 4: HDMI audio output status

Table 5: Type of the connected device

Table 8: HDCP

6.8 AGING MODE

[Purposes]

To reproduce recording/playback symptoms that are difficult to reproduce under normal conditions.

[How to enter]

Instructions on how to enter Aging Mode by switching to DVD or HDD and pressing specific remote control keys.

[Description of operation] Aging for the HDD

6.9 USB CHECK MODE

[Purposes]

To check the operation of USB ports by connecting them, allowing for loop connection.

[Procedures]

Procedure for checking the FL display indication and performing a detachment/attachment test.

6.10 HDD CHECK MODE

(1) Flowchart of HDD diagnosis

Flowchart illustrating the steps for HDD diagnosis, including checking HDD information, self-tests, and read/write checks.

Symptoms of failure in HDD

Lists common symptoms of HDD failure, such as errors, recording/playback issues, and non-recognition.

(2) Overview of the diagnosis items

HDD Information

Details displayed for HDD information, such as model name, power-on time, and authentication status.

SELF TEST

Description of the simplified HDD self-test for detecting serious failures.

EXTENDED SELF TEST

Description of the extended self-test for reading all sectors of the HDD, with time requirements.

HDD Read; Write Check

Description of the HDD read/write check, including data erasure and time requirements.

How to Start or Terminate the Diagnostic Program

1 Display the menu on the screen.

Tests to be executed

Lists the tests available in the diagnostic program: HDD Information, S.M.A.R.T. DST, and HDD R/W Check.

2 Check the HDD information.

Detailed description

Detailed explanation of the HDD information fields: Model, Recog. No, and SMART threshold.

3 Execute Self-Test.

Diagnosis results

Explains how to interpret the results of the Self-Test, indicating completion or errors.

4 Execute the Ext (Extended) Self-Test.

Diagnosis results

Explains how to interpret Extended Self-Test results, indicating normal operation or potential HDD replacement.

5 Execute the HDD R;W Check.

Detailed description on each item on the screen

Detailed explanation of items displayed during the HDD R/W Check, such as write/read errors and progress.

Diagnosis results

Interpretation of diagnosis results, indicating HDD condition and replacement needs.

7. DISASSEMBLY

1 Bonnet

Procedure for removing the bonnet by unscrewing and removing five screws.

2 Tray Panel

Procedure for opening and closing the tray panel using power and open/close buttons.

How to open the tray when the power cannot be turned on

Method for opening the tray using an emergency disc ejection rod when the unit cannot be powered on.

3 Front Panel Section

4 HDD and LOADER Assy

5 Diagnosis

Access to the MAIN Assy, Cleaning the Pickup Lens

Writer Stay L and R

Procedure for removing binders, screws, and the cord holder to access the writer stay.

Low case U11 and Loader Assy

Procedure for removing the low case U11 and the loader assembly.

8. EACH SETTING AND ADJUSTMENT

8.1 MODEL SETTING

Procedure for setting the model number, destination, and region number after replacing the MAIN Assy or TUJB Assy.

8.2 LD POWER ADJUSTMENT

[Purposes]

To ensure stable playback and recording by adjusting LD power when main board or PU is changed.

[Explanation on each adjustment mode]

Explanation of adjustment modes: Drive Adjustment, PU Data Setting, and Power Adjustment.

[Operation procedure]

[Power Adjustment Mode]

Explanation on Step Mode (time needed)

Explains the time needed for each step mode, such as DVD Read Power and Disc Judgment.

[Contents to check]

8.3 CPRM ID NUMBER AND DATA SETTING

[Purposes]

Setting CPRM ID number and data for each recorder to ensure correct recording/playback of DVD-RW discs.

[Notes]

Notes on inputting the ID number while the unit is in Stop mode and the automatic unloading of the data disc.

How to Input the ID Number and ID Data

[CAUTION]

How to Input the ID Number and ID Data

Input Flow of the ID No. and ID Data When Exchanging HDD or MAIN Assy

8.4 FIRMWARE UPDATE METHOD

[Purposes]

Updating firmware to match system control computer, drive, and TUFL microcomputer versions, or to resolve symptoms.

Procedure

Step-by-step procedure for updating firmware using a disc, including FL display indications.

[Tips]

• Serial Update

[Procedures]

Step-by-step procedure for serial firmware update using a PC and specific software.

8.5 VIDEO ADJUSTMENT FOR SPECIFIC AREA

Specific-Channel Setting Mode

Explanation of Specific-Channel Setting Mode for adjusting up to 12 channels individually.

[How to enter this mode]

Instructions on how to enter Specific-Channel Setting Mode by selecting a channel and pressing specific keys.

General Setting Mode

[Tips]

Tips on general setting mode, including its availability during recording/playback stop and input selection.

Table 1: key operations in specific-Area setting mode (1;2)

Table 1: key operations in specific-Area setting mode (2;2)

9. EXPLODED VIEWS AND PARTS LIST

9.1 PACKING

Exploded view of the packing section, showing all the parts included in the product packaging.

(1) PACKING SECTION PARTS LIST

(2) CONTRAST TABLE

9.2 EXTERIOR SECTION

Cleaning paper GED-008

Note regarding cleaning paper usage and contact side identification.

(1) EXTERIOR SECTION PARTS LIST

(2) CONTRAST TABLE

9.3 FRONT PANEL SECTION

9.3.1 For DVR-LX60 D and DVR-LX60 D-AV

Exploded view of the front panel section for DVR-LX60D and DVR-LX60D-AV models.

(1) FRONT PANEL SECTION PARTS LIST

9.3.2 For DVR-550 HX-S

(1) FRONT PANEL SECTION PARTS LIST

9.4 SERVICE LOADER MAIN SECTION

SERVICE LOADER MAIN SECTION PARTS LIST

10. SCHEMATIC DIAGRAM

10.1 SERVICE TUSB ASSY (1;4)

Schematic diagram of the TUSB Assy, showing connections and component details.

10.2 SERVICE TUSB ASSY (2;4)

10.3 SERVICE TUSB ASSY (3;4)

10.4 SERVICE TUSB ASSY (4;4)

10.5 SERVICE FLKY and SERVICE FRJB ASSYS

A SERVICE TUSB ASSY

Schematic diagram of the TUSB Assy, showing connections and component details.

B SERVICE FLKY ASSY (VXX3260: DVR-LX60 D, DVR-LX60 D-AV) (VXX3228: DVR-550 HX-S)

C SERVICE FRJB ASSY (VXX3227)

10.6 SERVICE MAIN ASSY (1;5)

10.7 SERVICE MAIN ASSY (2;5)

10.8 SERVICE MAIN ASSY (3;5)

10.9 SERVICE MAIN ASSY (4;5)

10.10 SERVICE MAIN ASSY (5;5)

10.11 DTVD ASSY (1;4)

10.12 DTVD ASSY (2;4)

10.13 DTVD ASSY (3;4)

10.14 DTVD ASSY (4;4)

10.15 SERVICE DVUB ASSY

10.16 POWER SUPPLY ASSY

10.17 WAVE FORMS

A SERVICE TUSB ASSY

Waveform diagrams for TUSB Assy test points, illustrating signals during DVD play and tuner operation.

1 CN102 Pin12 (VCLKO)

2 CN102 Pin21 (STREAM)

3 CN102 Pin23 (ALRCK)

4 CN102 Pin24 (ADATA)

5 CN102 Pin25 (ABCK)

6 CN102 Pin27 (SPDIF)

7 IC106 Pin1 (CI_TPS_MCLK)

8 IC106 Pin5 (CI_TPS_DATA0)

9 IC106 Pin137 (CLK27 IN)

10 IC201 Pin36 (CI_27 MHZCLK)

11 IC313 Pin17 (TSCLK)

12 IC313 Pin25 (TSDAT0)

13 IC313 Pin56 (XO)

14 IC1001 Pin54 (XO)

D SERVICE MAIN ASSY

11. PCB CONNECTION DIAGRAM

NOTE FOR PCB DIAGRAMS:

Notes on matching part numbers in PCB diagrams with schematics and checking respective destinations.

11.1 SERVICE TUSB ASSY

11.1 SERVICE TUSB ASSY

11.1 SERVICE TUSB ASSY

11.2 SERVICE FLKY ASSY

11.2 SERVICE FLKY ASSY

11.3 SERVICE FRJB ASSY

11.3 SERVICE FRJB ASSY

11.4 SERVICE MAIN ASSY

11.4 SERVICE MAIN ASSY

11.4 SERVICE MAIN ASSY

11.4 SERVICE MAIN ASSY

11.5 DTVD ASSY

11.5 DTVD ASSY

11.5 DTVD ASSY

11.5 DTVD ASSY

11.5 DTVD ASSY

11.5 DTVD ASSY

11.6 SERVICE DVUB ASSY

11.6 SERVICE DVUB ASSY

11.7 POWER SUPPLY ASSY

11.7 POWER SUPPLY ASSY

12. PCB PARTS LIST

LIST OF ASSEMBLIES

List of major assemblies and their corresponding part numbers, including TUSB, DVUB, FLKB, FLKY, FRJB, DTVD, MAIN, and POWER SUPPLY.

MISCELLANEOUS

List of miscellaneous components, including ICs, Fuses, Transistors, and Connectors, with their part numbers.

MISCELLANEOUS

RESISTORS

RESISTORS

RESISTORS

RESISTORS

RESISTORS

RESISTORS

RESISTORS

RESISTORS

RESISTORS

RESISTORS

RESISTORS

RESISTORS

RESISTORS

RESISTORS

RESISTORS

RESISTORS

RESISTORS

RESISTORS

RESISTORS

RESISTORS

RESISTORS

RESISTORS

Pioneer DVR-555HX-S Specifications

General IconGeneral
TypeDVD Recorder
Hard Drive Capacity250 GB
Video FormatMPEG-2
Audio FormatDolby Digital, Linear PCM
Audio DAC24-bit / 192kHz
Video Recording FormatMPEG-2
Recording FormatDVD-RAM, DVD-RW, DVD+RW, DVD-R, DVD+R
ConnectivityHDMI, Component Video, Composite Video, S-Video
Playback FormatsDVD-Video, MP3, JPEG
Disc TypesDVD-RAM, DVD-R, DVD-RW, DVD+R, DVD+RW, CD, CD-R, CD-RW
Playback FormatDVD-Video, DVD-RAM, DVD-RW, DVD+RW, DVD-R, DVD+R, CD, CD-R, CD-RW, MP3, JPEG
Output Resolution720p, 1080i

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