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Piper PA-32R-301 SARATOGA SP User Manual

Piper PA-32R-301 SARATOGA SP
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SARATOGA SP
SARATOGA II HP
MAINTENANCE MANUAL
PA-32R-301 SARATOGA SP
PA-32R-301 SARATOGA II HP
PA-32R-301T SARATOGA SP
Card 1 of 4
â„¢
THIS HANDBOOK INCLUDES THE MAINTENANCE INFORMATION REQUIRED TO BE AVAILABLE BY FAR PART 23.
PART NUMBER 761 719
1A1
Courtesy of Bomar Flying Service
www.bomar.biz

Table of Contents

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Piper PA-32R-301 SARATOGA SP Specifications

General IconGeneral
ManufacturerPiper Aircraft
ModelPA-32R-301 Saratoga SP
TypeSingle-engine, low-wing, retractable-gear aircraft
EngineLycoming IO-540-K1G5
Horsepower300 hp
Seats6
Max Takeoff Weight3, 600 lbs (1, 633 kg)
PropellerConstant speed, 3-blade
Empty Weight2, 250 lbs
Fuel Capacity102 US gal (386 L)
Maximum Speed174 knots

Summary

INTRODUCTION

General

General information on manual preparation and GAMA Specification No. 2 compliance.

Serial Number Explanation

Lists serial numbers for PA-32R-301 Saratoga SP and PA-32R-301T models by year.

System/Chapter Index Guide

Provides a guide to the manual's organization by System/Chapter and Sub-System/Section.

CHAPTER 4 AIRWORTHINESS LIMITATIONS

General

Details FAA approved airworthiness limitations and inspections required under FAR Part 91.163.

CHAPTER 5 TIME LIMITS / MAINTENANCE CHECKS

GENERAL

This chapter provides instructions for conducting inspections, repair, or replacement of components.

TIME LIMITS

Details inspection requirements, preflight checks, and overlimits inspection procedures.

SCHEDULED MAINTENANCE

Explains Piper Inspection programs compliance with FAA regulations and lists inspection documents.

UNSCHEDULED MAINTENANCE CHECKS

Covers inspections required due to special conditions or incidents that arise needing immediate attention.

CHAPTER 6 DIMENSIONS AND AREAS

General

Shows principal airplane dimensions and leading particulars.

Leading Particulars and Principal Dimensions

Presents detailed specifications for engine, propeller, fuel system, and landing gear particulars.

CHAPTER 7 LIFTING AND SHORING

Jacking

Provides procedures for safely jacking the airplane for servicing landing gear and other operations.

CHAPTER 8 LEVELING AND WEIGHING

LEVELING

Explains procedures for longitudinal and lateral leveling of the airplane.

WEIGHING

Details the procedure for weighing the airplane for weight and balance computations.

CHAPTER 9 TOWING AND TAXIING

TOWING

Provides procedures and cautions for towing the airplane with power equipment or by hand.

TAXIING

Details procedures for taxiing the airplane, including checks and observations.

CHAPTER 10 PARKING AND MOORING

Parking

Instructions for parking the airplane, including brake setting and control securing.

Locking Airplane

Explains the use of key locks on doors and the baggage compartment door.

CHAPTER 11 REQUIRED PLACARDS

Exterior Placards and Markings

Details location and identification of placards and markings on the exterior of the aircraft.

Interior Placards and Markings

Details location and identification of placards and markings within the cabin.

CHAPTER 12 SERVICING

SERVICING FUEL SYSTEM

Provides procedures for cleaning fuel screens, flushing tanks, and servicing the fuel system.

ENGINE LUBRICATION

Provides guidance on checking engine oil level and changing the oil and filter.

SERVICING OLEO STRUTS

Explains servicing of air-oil struts for proper oleo action, including piston tube exposure.

CHAPTER 20 STANDARD PRACTICES - AIRFRAME

General

Provides general information on standard aircraft hardware installation and removal practices.

Torque Wrenches

Details procedures for checking and calibrating torque wrenches and using extensions.

Method For Installing Rod End Bearings

Illustrates the correct method for installing rod end bearings, including using specialized tools.

Removing Cherrylock Rivets

Provides a step-by-step procedure for safely removing cherrylock rivets.

Flareless Tube Assemblies

Details the process of presetting flareless tube fittings before installation.

Electrical Bonding

Outlines procedures and requirements for aircraft electrical bonding for maximum allowable resistance.

CHAPTER 21 ENVIRONMENTAL SYSTEMS

HEATING

Describes the operation and maintenance of the cabin heating system, including defrosting.

COOLING

Details the operation and components of the overhead vent system and optional blower.

Air Conditioning

Explains the installation and operation of the aircraft air conditioning system.

Air Conditioner Troubleshooting

Provides a chart of probable causes and suggested remedies for common air conditioning system issues.

CHAPTER 22 AUTOFLIGHT

General

Discusses the mandatory use of manufacturer-specific service literature for AFCS equipment.

Non-Piper A.F.C.S. Equipment Contacts

Lists manufacturers of Autopilot/Flight Director systems for service direction and parts support.

Piper A.F.C.S. Equipment

Provides a listing of Piper AFCS equipment service literature, emphasizing correct identification by model name.

CHAPTER 23 COMMUNICATIONS

GENERAL

Contains information for performing operational checks of the Emergency Locator Transmitter (ELT).

AVIONICS MASTER SWITCHING

Illustrates the Avionics Master and Emergency Switch Circuit for PA32R-301 SP/301T and PA32R-301 II HP.

EMERGENCY LOCATOR TRANSMITTER (NARCO)

Provides schematics and instructions for battery removal and installation of the Narco ELT 10.

CHAPTER 24 ELECTRICAL POWER

General

Provides instructions for correcting difficulties in the electrical system, including component descriptions.

Description and Operation

Details the 14-volt DC single-wire, negative ground electrical system and its components.

D.C. GENERATION

Covers troubleshooting of the alternator system, including causes and remedies for zero output.

CHAPTER 25 EQUIPMENT/FURNISHINGS

FLIGHT COMPARTMENT

Details procedures for rigging and adjusting pilot seat lock and release mechanisms.

CHAPTER 27 FLIGHT CONTROLS

AILERON CONTROLS

Includes troubleshooting for lost motion, resistance, and synchronization issues in aileron controls.

RUDDER AND TRIM CONTROLS

Covers troubleshooting for rudder pedals, control travel, and trim control knob issues.

STABILATOR CONTROL SYSTEM

Details troubleshooting for lost motion, resistance, and incorrect travel in stabilator controls.

FLAPS

Explains flap operating systems, including manual and electrically operated flap controls.

CHAPTER 28 FUEL

FUEL STORAGE

Provides instructions for inspection, repair, handling, and storage of aluminum and molded fuel cells.

DISTRIBUTION

Details procedures for fuel selector valve and filter maintenance, cleaning, and installation.

CHAPTER 29 HYDRAULIC POWER

MAIN GEAR

Covers general information, description, operation, and troubleshooting of the main landing gear system.

NOSE GEAR

Provides procedures for removal, cleaning, inspection, repair, and installation of the nose gear oleo strut.

WHEELS AND BRAKES

Details inspection, assembly, and installation of main and nose wheel assemblies, including brake systems.

CHAPTER 30 ICE AND RAIN PROTECTION

AIRFOILS

Describes pneumatic deice system operation and troubleshooting for airfoil boots.

WINDOWS AND WINDSHIELD

Covers removal and installation of the heated windshield panel.

PROPELLER DEICING SYTEM

Details deicer system operational checks, troubleshooting, and component repair procedures.

CHAPTER 34 NAVIGATION AND PITOT/STATIC

GENERAL

Provides general information on the instrument air system, including pitot and static air sources.

DESCRIPTION AND OPERATION

Describes the pitot air system, static air system, and alternate static source.

REMOVAL AND REPLACEMENT OF FACE MOUNTED INSTRUMENTS

Provides a guide for typical removal and installation of instruments mounted on the face panel.

REMOVAL AND REPLACEMENT OF CLUSTER MOUNTED INSTRUMENTS

Details the procedure for removing and replacing instruments mounted in a cluster on the instrument panel.

GYRO HORIZON

Describes the gyro horizon instrument, its operation, and markings for bank degrees.

DIRECTIONAL GYRO

Explains the directional gyro as a flight instrument and its magnetic compass dependency.

MAGNETIC COMPASS

Describes the magnetic compass as a self-contained instrument and its associated lighting circuit.

CHAPTER 35 OXYGEN

GENERAL

Provides supplemental information for servicing oxygen systems, recommending approved shop for major repairs.

DESCRIPTION AND OPERATION

Describes fixed and portable oxygen systems, including components and their functions.

TROUBLESHOOTING (OXYGEN SYSTEM)

Lists troubles, probable causes, and remedies for the oxygen system.

CHAPTER 37 VACUUM

GENERAL

Explains the vacuum system's components and provides general maintenance information.

DESCRIPTION AND OPERATION

Details the vacuum system's operation, including the dry vacuum pump, regulator, and filter.

TROUBLESHOOTING

Lists troubles, probable causes, and suggested remedies for the vacuum system.

CHAPTER 39 ELECTRIC/ELECTRONIC PANELS & MULTIPURPOSE PARTS

ELECTRICAL SWITCHES AND CIRCUIT BREAKERS

Describes switches as rocker type and circuit breakers as pushbutton type with manual reset.

REMOVAL OF ELECTRICAL SWITCHES (PA-32R-301/301T SP)

Provides instructions for removing switches from the instrument panel.

REMOVAL OF ELECTRICAL SWITCHES (PA-32R-301 II HP)

Details the process for removing lighted rocker switches from the instrument panel.

CHAPTER 51 STRUCTURES

GENERAL

Explains that the aircraft is all metal semi-monocoque with removable tips and access panels.

STRUCTURAL REPAIRS

Outlines structural repair methods in accordance with FAA Advisory Circular 43-13-1A.

FIBERGLASS REPAIRS

Describes methods for repairing fiberglass structures, including blisters and minor damages.

FIBERBLASS FRACTURE AND PATCH REPAIRS

Details procedures for repairing fiberglass fractures and holes using patches.

THERMOPLASTIC REPAIRS

Provides procedures for field repairs to thermoplastic items using various materials and tools.

CHAPTER 52 DOORS

CABIN DOOR

Covers removal, installation, and adjustment of the cabin door and its latch mechanism.

BAGGAGE DOOR

Provides procedures for removal, installation, and repair of the baggage door and its hinge.

BAGGAGE DOOR LOCK ASSEMBLY

Details removal, installation, and adjustment of the baggage door lock assembly.

CHAPTER 55 STABILIZERS

STABILATOR

Covers removal, installation, and checking free play in the stabilator trim tab and aileron.

BALANCING STABILATOR

Provides steps for balancing the stabilator, including using a balancing fixture and determining static balance.

RUDDER

Details removal, replacement, and balancing procedures for the rudder.

BALANCING RUDDER

Explains how to balance the rudder, including using a balancing fixture and checking limits.

CHAPTER 56 WINDOWS

CABIN

Describes single pane side windows and provides removal/installation instructions.

SIDE WINDOWS

Details removal and installation procedures for single pane side windows.

CHAPTER 57 WINGS

AUXILIARY STRUCTURE

Covers inspection and maintenance of auxiliary structures like wing tips.

WING TIP

Covers removal, installation, and repair of wing tips.

ATTACH FITTINGS

Details procedures for attaching fittings to the wing and fuselage.

FLIGHT SURFACES

Covers removal, installation, and checking of ailerons and flaps.

AILERON

Explains control cable inspection, removal, installation, rigging, and adjustment of ailerons.

WING FLAP

Details flap operating systems, including manual and electrically operated flap controls.

CHAPTER 61 PROPELLER

PROPELLER ASSEMBLY

Lists procedures for propeller removal, cleaning, inspection, repair, and installation.

PROPELLER MAINTENANCE

Provides procedures for propeller maintenance, including typical nicks and removal methods.

PROPELLER SPECIFICATIONS(PA-32R-301 SP)

Lists specifications for 2-blade propellers, including hub model, diameter, and blade angle.

CLEANING, INSPECTION AND REPAIR OF PROPELLER.

Details how to check for oil leaks, clean spinner and hub, inspect parts for damage, and repair blades.

CONTROLLING

Explains procedures for removing, installing, rigging, and adjusting the propeller governor.

PROPELLER GOVERNOR

Details the removal, installation, rigging, and adjustment of the propeller governor.

CHAPTER 70 STANDARD PRACTICES - ENGINE

GENERAL

Provides general suggestions for working on the power plant, including proper reinstallation and assembly.

CHAPTER 71 POWER PLANT

ENGINE MAINTENANCE

Provides procedures for engine removal, including electrical and mechanical disconnections.

REMOVAL OF ENGINE. (PA-32R-301)

Details the step-by-step procedure for removing the engine from the aircraft.

REMOVAL OF ENGINE. (PA-32R-301T)

Provides detailed steps for removing the engine from the PA-32R-301T aircraft.

INSTALLATION OF ENGINE. (PA-32R-301)

Outlines the procedure for installing the engine onto its mounting points.

INSTALLATION OF ENGINE. (PA-32R-301T)

Provides instructions for installing the engine, including electrical and mechanical connections.

COWLING MAINTENANCE.

Covers removal, installation, cleaning, inspection, and repair of engine cowlings.

CHAPTER 74 IGNITION

ELECTRICAL POWER SUPPLY

Details the 14V bus bar, circuit breakers, and power supply connections for various systems.

MAGNETO.

Covers magneto inspection, including lead terminals, harness outlet, and contact springs.

MAGNETO INSTALLATION AND TIMING PROCEDURE (TIMING MAGNETO TO ENGINE).

Provides step-by-step procedures for magneto installation and timing relative to the engine.

IMPULSE COUPLING REMOVAL.

Details how to remove the impulse coupling from the armature shaft, emphasizing careful handling.

SPARK PLUGS.

Covers inspection, cleaning, installation, and testing of spark plugs.

SWITCHING.

Provides procedures for removal and installation of ignition switches.

CHAPTER 77 ENGINE INDICATING

POWER

Describes the manifold pressure gauge, its operation, and troubleshooting common issues.

TEMPERATURE

Details the oil temperature indicator, including its location and troubleshooting common issues.

EXHAUST GAS TEMPERATURE GAUGE

Explains the function of the EGT gauge for selecting fuel-air mixture and procedures for removal.

CHAPTER 78 EXHAUST

GENERAL

Provides information for general maintenance of the entire exhaust system, including inspection procedures.

INSPECTION OF EXHAUST SYSTEM.

Details the 100-hour inspection requirements for the exhaust system, including muffler and tailpipe.

CHAPTER 79 OIL

DISTRIBUTION

Covers installation and servicing of the oil cooler and the oil pressure sensor.

INDICATING

Details the function and troubleshooting of the oil pressure sensor and gauge.

CHAPTER 80 STARTING

CRANKING

Provides procedures for maintenance of the starting system, including battery checks and wiring inspection.

OVERHAUL OF STARTING MOTOR.

Details the process for removing the starting motor from the engine for cleaning and repair.

DISASSEMBLY OF STARTING MOTOR.

Provides step-by-step instructions for disassembling the starting motor, including brushes, armature, and field coils.

BENCH TEST.

Outlines procedures for bench testing the starting motor, including no-load and stall torque tests.

CHAPTER 81 TURBINES

TURBOCHARGER

Explains the turbocharger system, its components, and troubleshooting common issues.

TURBOCHARGER LUBRICATION SYSTEM PRIMING

Details the procedure for priming the turbocharger lubrication system before unit mounting.

TURBOCHARGER ASSEMBLY

Covers the removal and installation procedures for the turbocharger assembly.

REMOVAL OF TURBOCHARGER

Provides steps for removing the turbocharger compressor and turbine assembly.

INSTALLATION OF TURBOCHARGER

Details the process of positioning and securing the turbocharger assembly.

EXHAUST WASTEGATE ASSEMBLY

Covers removal, installation, and adjustment procedures for the exhaust wastegate assembly.

CHAPTER 91 CHARTS & WIRING DIAGRAMS

ELECTRICAL SCHEMATIC INDEX

Indexes electrical schematics by figure number, grid number, and effectivity.

GENERAL

TORQUE REQUIREMENTS.

Provides torque values for various fittings and hardware, with cautionary notes.

TORQUE REQUIREMENTS. (continued)

Continues torque requirements, including self-locking fasteners and recommendations for Lycoming engines.

CHART 2 RECOMMENDED NUT TORQUES (Sheet 1 of 2)

Lists recommended nut torques for various steel and aluminum fasteners.

CHART 2 RECOMMENDED NUT TORQUES (Sheet 2 of 2)

Continues the list of recommended nut torques for fine thread series.

CHART 3 DECIMAL CONVERSIONS

Provides conversion tables for inches to millimeters and Fahrenheit to Celsius.

CHART 4 CONVERSION TABLES (Sheet 2 of 5)

Presents Centigrade-Fahrenheit conversion tables.

CHART 4 CONVERSION TABLES (Sheet 3 of 5)

Provides metric equivalents for drill sizes and other units.

CHART 5 LIST OF CONSUMABLE MATERIALS (Sheet 1 of 9)

Lists consumable materials for repairs, including ABS-Solvent Cements and cleaners.

CHART 5 LIST OF CONSUMABLE MATERIALS (Sheet 2 of 9)

Lists consumable materials for grease, aircraft instrumentation, and gear lubrication.

CHART 5 LIST OF CONSUMABLE MATERIALS (Sheet 3 of 9)

Lists consumable materials for hydraulic fluid, solvents, and adhesives.

CHART 5 LIST OF CONSUMABLE MATERIALS (Sheet 5 of 9)

Lists consumable materials for sealants, fiberglass repairs, and hardware.

CHART 5 LIST OF CONSUMABLE MATERIALS (Sheet 7 of 9)

Lists consumable materials for solvents, propeller slip ring cleaning solvent, and toluol.

CHART 5 LIST OF CONSUMABLE MATERIALS (Sheet 9 of 9)

Lists consumable materials for silicone compound, and vinyl tape.

CHAPTER 95 SPECIAL PURPOSE EQUIPMENT

TIRE BALANCER

Provides instructions for building a tire balancer, including materials and dimensions.

TIRE BALANCER BUILDING INSTRUCTIONS

Details the construction of a tire balancer using readily available materials.

CONTROL SURFACE BALANCING TOOL

Describes the use and fabrication of a tool for balancing control surfaces.

BALANCING CONTROL SURFACES

Ensures control surface is in final flight configuration for balancing, with notes on paint and free play.

BALANCING STABILATOR

Provides steps for balancing the stabilator, including using a balancing fixture and determining static balance.

GEAR BACK-UP EX`TENDER ACTUATOR ALIGNING TOOL

Illustrates the tool and dimensions for aligning the gear back-up extender actuator.

FABRICATED TOOL FOR BAGGAGE DOOR LOCK

Details the fabrication of a tool for baggage door lock removal and installation.

FABRICATED AILERON BELLCRANK RIGGING TOOL

Provides instructions and diagrams for fabricating an aileron bellcrank rigging tool.

FABRICATED RUDDER RIGGING TOOL

Details the fabrication of a rudder rigging tool, including dimensions and procedures.

FABRICATED AILERON AND FLAP RIGGING TOOL

Provides instructions for fabricating a tool for rigging aileron and flap controls.

FABRICATED STABILATOR RIGGING TOOL

Illustrates the fabrication of a stabilator rigging tool with detailed dimensions.

CHAPTER 56 WINDOWS

CABIN

Describes single pane side windows and provides removal/installation instructions.

SIDE WINDOWS

Details removal and installation procedures for single pane side windows.

CHAPTER 57 WINGS

AUXILIARY STRUCTURE

Covers inspection and maintenance of auxiliary structures like wing tips.

WING TIP

Covers removal, installation, and repair of wing tips.

ATTACH FITTINGS

Details procedures for attaching fittings to the wing and fuselage.

FLIGHT SURFACES

Covers removal, installation, and checking of ailerons and flaps.

AILERON

Explains control cable inspection, removal, installation, rigging, and adjustment of ailerons.

WING FLAP

Details flap operating systems, including manual and electrically operated flap controls.

CHAPTER 61 PROPELLER

PROPELLER ASSEMBLY

Lists procedures for propeller removal, cleaning, inspection, repair, and installation.

PROPELLER MAINTENANCE

Provides procedures for propeller maintenance, including typical nicks and removal methods.

PROPELLER SPECIFICATIONS(PA-32R-301 SP)

Lists specifications for 2-blade propellers, including hub model, diameter, and blade angle.

PROPELLER SPECIFICATIONS(PA-32R-301 II HP)

Provides specifications for 3-blade propellers, including hub model, diameter, and blade angle.

CLEANING, INSPECTION AND REPAIR OF PROPELLER.

Details how to check for oil leaks, clean spinner and hub, inspect parts for damage, and repair blades.

CONTROLLING

Explains procedures for removing, installing, rigging, and adjusting the propeller governor.

PROPELLER GOVERNOR

Details the removal, installation, rigging, and adjustment of the propeller governor.

CHAPTER 70 STANDARD PRACTICES - ENGINE

GENERAL

Provides general suggestions for working on the power plant, including proper reinstallation and assembly.

CHAPTER 71 POWER PLANT

ENGINE MAINTENANCE

Provides procedures for engine removal, including electrical and mechanical disconnections.

REMOVAL OF ENGINE. (PA-32R-301)

Details the step-by-step procedure for removing the engine from the aircraft.

REMOVAL OF ENGINE. (PA-32R-301T)

Provides detailed steps for removing the engine from the PA-32R-301T aircraft.

INSTALLATION OF ENGINE. (PA-32R-301)

Outlines the procedure for installing the engine onto its mounting points.

INSTALLATION OF ENGINE. (PA-32R-301T)

Provides instructions for installing the engine, including electrical and mechanical connections.

COWLING MAINTENANCE.

Covers removal, installation, cleaning, inspection, and repair of engine cowlings.

CHAPTER 74 IGNITION

ELECTRICAL POWER SUPPLY

Details the 14V bus bar, circuit breakers, and power supply connections for various systems.

MAGNETO.

Covers magneto inspection, including lead terminals, harness outlet, and contact springs.

MAGNETO INSTALLATION AND TIMING PROCEDURE (TIMING MAGNETO TO ENGINE).

Provides step-by-step procedures for magneto installation and timing relative to the engine.

IMPULSE COUPLING REMOVAL.

Details how to remove the impulse coupling from the armature shaft, emphasizing careful handling.

SPARK PLUGS.

Covers inspection, cleaning, installation, and testing of spark plugs.

SWITCHING.

Provides procedures for removal and installation of ignition switches.

CHAPTER 77 ENGINE INDICATING

POWER

Describes the manifold pressure gauge, its operation, and troubleshooting common issues.

TEMPERATURE

Details the oil temperature indicator, including its location and troubleshooting common issues.

EXHAUST GAS TEMPERATURE GAUGE

Explains the function of the EGT gauge for selecting fuel-air mixture and procedures for removal.

CHAPTER 78 EXHAUST

GENERAL

Provides information for general maintenance of the entire exhaust system, including inspection procedures.

INSPECTION OF EXHAUST SYSTEM.

Details the 100-hour inspection requirements for the exhaust system, including muffler and tailpipe.

CHAPTER 79 OIL

DISTRIBUTION

Covers installation and servicing of the oil cooler and the oil pressure sensor.

INDICATING

Details the function and troubleshooting of the oil pressure sensor and gauge.

CHAPTER 80 STARTING

CRANKING

Provides procedures for maintenance of the starting system, including battery checks and wiring inspection.

OVERHAUL OF STARTING MOTOR.

Details the process for removing the starting motor from the engine for cleaning and repair.

DISASSEMBLY OF STARTING MOTOR.

Provides step-by-step instructions for disassembling the starting motor, including brushes, armature, and field coils.

BENCH TEST.

Outlines procedures for bench testing the starting motor, including no-load and stall torque tests.

CHAPTER 81 TURBINES

TURBOCHARGER

Explains the turbocharger system, its components, and troubleshooting common issues.

TURBOCHARGER LUBRICATION SYSTEM PRIMING

Details the procedure for priming the turbocharger lubrication system before unit mounting.

TURBOCHARGER ASSEMBLY

Covers the removal and installation procedures for the turbocharger assembly.

REMOVAL OF TURBOCHARGER

Provides steps for removing the turbocharger compressor and turbine assembly.

INSTALLATION OF TURBOCHARGER

Details the process of positioning and securing the turbocharger assembly.

EXHAUST WASTEGATE ASSEMBLY

Covers removal, installation, and adjustment procedures for the exhaust wastegate assembly.

CHAPTER 91 CHARTS & WIRING DIAGRAMS

ELECTRICAL SCHEMATIC INDEX

Indexes electrical schematics by figure number, grid number, and effectivity.

GENERAL

TORQUE REQUIREMENTS.

Provides torque values for various fittings and hardware, with cautionary notes.

TORQUE REQUIREMENTS. (continued)

Continues torque requirements, including self-locking fasteners and recommendations for Lycoming engines.

CHART 2 RECOMMENDED NUT TORQUES (Sheet 1 of 2)

Lists recommended nut torques for various steel and aluminum fasteners.

CHART 2 RECOMMENDED NUT TORQUES (Sheet 2 of 2)

Continues the list of recommended nut torques for fine thread series.

CHART 3 DECIMAL CONVERSIONS

Provides conversion tables for inches to millimeters and Fahrenheit to Celsius.

CHART 4 CONVERSION TABLES (Sheet 2 of 5)

Presents Centigrade-Fahrenheit conversion tables.

CHART 4 CONVERSION TABLES (Sheet 3 of 5)

Provides metric equivalents for drill sizes and other units.

CHART 5 LIST OF CONSUMABLE MATERIALS (Sheet 1 of 9)

Lists consumable materials for repairs, including ABS-Solvent Cements and cleaners.

CHART 5 LIST OF CONSUMABLE MATERIALS (Sheet 2 of 9)

Lists consumable materials for grease, aircraft instrumentation, and gear lubrication.

CHART 5 LIST OF CONSUMABLE MATERIALS (Sheet 3 of 9)

Lists consumable materials for hydraulic fluid, solvents, and adhesives.

CHART 5 LIST OF CONSUMABLE MATERIALS (Sheet 5 of 9)

Lists consumable materials for sealants, fiberglass repairs, and hardware.

CHART 5 LIST OF CONSUMABLE MATERIALS (Sheet 7 of 9)

Lists consumable materials for solvents, propeller slip ring cleaning solvent, and toluol.

CHART 5 LIST OF CONSUMABLE MATERIALS (Sheet 9 of 9)

Lists consumable materials for silicone compound, and vinyl tape.

CHAPTER 95 SPECIAL PURPOSE EQUIPMENT

TIRE BALANCER

Provides instructions for building a tire balancer, including materials and dimensions.

TIRE BALANCER BUILDING INSTRUCTIONS

Details the construction of a tire balancer using readily available materials.

CONTROL SURFACE BALANCING TOOL

Describes the use and fabrication of a tool for balancing control surfaces.

BALANCING CONTROL SURFACES

Ensures control surface is in final flight configuration for balancing, with notes on paint and free play.

BALANCING STABILATOR

Provides steps for balancing the stabilator, including using a balancing fixture and determining static balance.

GEAR BACK-UP EX`TENDER ACTUATOR ALIGNING TOOL

Illustrates the tool and dimensions for aligning the gear back-up extender actuator.

FABRICATED TOOL FOR BAGGAGE DOOR LOCK

Details the fabrication of a tool for baggage door lock removal and installation.

FABRICATED AILERON BELLCRANK RIGGING TOOL

Provides instructions and diagrams for fabricating an aileron bellcrank rigging tool.

FABRICATED RUDDER RIGGING TOOL

Details the fabrication of a rudder rigging tool, including dimensions and procedures.

FABRICATED AILERON AND FLAP RIGGING TOOL

Provides instructions for fabricating a tool for rigging aileron and flap controls.

FABRICATED STABILATOR RIGGING TOOL

Illustrates the fabrication of a stabilator rigging tool with detailed dimensions.

CHAPTER 56 WINDOWS

CABIN

Describes single pane side windows and provides removal/installation instructions.

SIDE WINDOWS

Details removal and installation procedures for single pane side windows.

CHAPTER 57 WINGS

AUXILIARY STRUCTURE

Covers inspection and maintenance of auxiliary structures like wing tips.

WING TIP

Covers removal, installation, and repair of wing tips.

ATTACH FITTINGS

Details procedures for attaching fittings to the wing and fuselage.

FLIGHT SURFACES

Covers removal, installation, and checking of ailerons and flaps.

AILERON

Explains control cable inspection, removal, installation, rigging, and adjustment of ailerons.

WING FLAP

Details flap operating systems, including manual and electrically operated flap controls.

CHAPTER 61 PROPELLER

PROPELLER ASSEMBLY

Lists procedures for propeller removal, cleaning, inspection, repair, and installation.

PROPELLER MAINTENANCE

Provides procedures for propeller maintenance, including typical nicks and removal methods.

PROPELLER SPECIFICATIONS(PA-32R-301 SP)

Lists specifications for 2-blade propellers, including hub model, diameter, and blade angle.

PROPELLER SPECIFICATIONS(PA-32R-301 II HP)

Provides specifications for 3-blade propellers, including hub model, diameter, and blade angle.

CLEANING, INSPECTION AND REPAIR OF PROPELLER.

Details how to check for oil leaks, clean spinner and hub, inspect parts for damage, and repair blades.

CONTROLLING

Explains procedures for removing, installing, rigging, and adjusting the propeller governor.

PROPELLER GOVERNOR

Details the removal, installation, rigging, and adjustment of the propeller governor.

CHAPTER 70 STANDARD PRACTICES - ENGINE

GENERAL

Provides general suggestions for working on the power plant, including proper reinstallation and assembly.

CHAPTER 71 POWER PLANT

ENGINE MAINTENANCE

Provides procedures for engine removal, including electrical and mechanical disconnections.

REMOVAL OF ENGINE. (PA-32R-301)

Details the step-by-step procedure for removing the engine from the aircraft.

REMOVAL OF ENGINE. (PA-32R-301T)

Provides detailed steps for removing the engine from the PA-32R-301T aircraft.

INSTALLATION OF ENGINE. (PA-32R-301)

Outlines the procedure for installing the engine onto its mounting points.

INSTALLATION OF ENGINE. (PA-32R-301T)

Provides instructions for installing the engine, including electrical and mechanical connections.

COWLING MAINTENANCE.

Covers removal, installation, cleaning, inspection, and repair of engine cowlings.

CHAPTER 74 IGNITION

ELECTRICAL POWER SUPPLY

Details the 14V bus bar, circuit breakers, and power supply connections for various systems.

MAGNETO.

Covers magneto inspection, including lead terminals, harness outlet, and contact springs.

MAGNETO INSTALLATION AND TIMING PROCEDURE (TIMING MAGNETO TO ENGINE).

Provides step-by-step procedures for magneto installation and timing relative to the engine.

IMPULSE COUPLING REMOVAL.

Details how to remove the impulse coupling from the armature shaft, emphasizing careful handling.

SPARK PLUGS.

Covers inspection, cleaning, installation, and testing of spark plugs.

SWITCHING.

Provides procedures for removal and installation of ignition switches.

CHAPTER 77 ENGINE INDICATING

POWER

Describes the manifold pressure gauge, its operation, and troubleshooting common issues.

TEMPERATURE

Details the oil temperature indicator, including its location and troubleshooting common issues.

EXHAUST GAS TEMPERATURE GAUGE

Explains the function of the EGT gauge for selecting fuel-air mixture and procedures for removal.

CHAPTER 78 EXHAUST

GENERAL

Provides information for general maintenance of the entire exhaust system, including inspection procedures.

INSPECTION OF EXHAUST SYSTEM.

Details the 100-hour inspection requirements for the exhaust system, including muffler and tailpipe.

CHAPTER 79 OIL

DISTRIBUTION

Covers installation and servicing of the oil cooler and the oil pressure sensor.

INDICATING

Details the function and troubleshooting of the oil pressure sensor and gauge.

CHAPTER 80 STARTING

CRANKING

Provides procedures for maintenance of the starting system, including battery checks and wiring inspection.

OVERHAUL OF STARTING MOTOR.

Details the process for removing the starting motor from the engine for cleaning and repair.

DISASSEMBLY OF STARTING MOTOR.

Provides step-by-step instructions for disassembling the starting motor, including brushes, armature, and field coils.

BENCH TEST.

Outlines procedures for bench testing the starting motor, including no-load and stall torque tests.

CHAPTER 81 TURBINES

TURBOCHARGER

Explains the turbocharger system, its components, and troubleshooting common issues.

TURBOCHARGER LUBRICATION SYSTEM PRIMING

Details the procedure for priming the turbocharger lubrication system before unit mounting.

TURBOCHARGER ASSEMBLY

Covers the removal and installation procedures for the turbocharger assembly.

REMOVAL OF TURBOCHARGER

Provides steps for removing the turbocharger compressor and turbine assembly.

INSTALLATION OF TURBOCHARGER

Details the process of positioning and securing the turbocharger assembly.

EXHAUST WASTEGATE ASSEMBLY

Covers removal, installation, and adjustment procedures for the exhaust wastegate assembly.

CHAPTER 91 CHARTS & WIRING DIAGRAMS

ELECTRICAL SCHEMATIC INDEX

Indexes electrical schematics by figure number, grid number, and effectivity.

CHAPTER 95 SPECIAL PURPOSE EQUIPMENT

TIRE BALANCER

Provides instructions for building a tire balancer, including materials and dimensions.

TIRE BALANCER BUILDING INSTRUCTIONS

Details the construction of a tire balancer using readily available materials.

CONTROL SURFACE BALANCING TOOL

Describes the use and fabrication of a tool for balancing control surfaces.

BALANCING CONTROL SURFACES

Ensures control surface is in final flight configuration for balancing, with notes on paint and free play.

BALANCING STABILATOR

Provides steps for balancing the stabilator, including using a balancing fixture and determining static balance.

GEAR BACK-UP EX`TENDER ACTUATOR ALIGNING TOOL

Illustrates the tool and dimensions for aligning the gear back-up extender actuator.

FABRICATED TOOL FOR BAGGAGE DOOR LOCK

Details the fabrication of a tool for baggage door lock removal and installation.

FABRICATED AILERON BELLCRANK RIGGING TOOL

Provides instructions and diagrams for fabricating an aileron bellcrank rigging tool.

FABRICATED RUDDER RIGGING TOOL

Details the fabrication of a rudder rigging tool, including dimensions and procedures.

FABRICATED AILERON AND FLAP RIGGING TOOL

Provides instructions for fabricating a tool for rigging aileron and flap controls.

FABRICATED STABILATOR RIGGING TOOL

Illustrates the fabrication of a stabilator rigging tool with detailed dimensions.

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