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ES-10024B-1
Planet ES-10024B-1 User Manual
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Aircraft Alternator
Maintenance Manual
ES1031
24-30-01
Rev
. A:
1
1 Aug.
2021
Page: i
© 2021 - Hartzell Engine T
echnologies -
All rights reserved
AIRCRAFT ALTERNATOR
MAINTENANCE
MANUAL
P/N
ES1031
ALTERNATOR
MODELS
ES-10024B-1
ES-10024B-5LS
ES-10024B-2 ES-10024
ES-10024B-3
ALV-9610
ES-10024B-4
ES-6024D
ES-10024B-5
2
Table of Contents
Default Chapter
3
Table of Contents
3
Airworthiness Limitations
11
General Information
11
Airworthiness Limitations Statement
11
Life Limits
12
Chapter 1 - Introduction
13
General Information
13
General Specification (Manual)
14
How to Use the Manual
14
Measurements
15
Units of Measure
15
Abbreviations
16
Definitions
16
Disposal
18
Model Identification
18
Serial Number Identification
18
Warranties
18
Chapter 2 - Description of Operation
19
Description
19
General
19
Operational Data
20
Dimensions
20
Basic Component Description
27
Technical Purpose
27
Physical Detail
28
Theory of Operation
29
Self Excitation Description
29
Operational Data
30
Chapter 3 - Troubleshooting
31
General
31
Procedure
31
Alternator Drive Coupling Troubleshooting
38
Alternator Belt Troubleshooting
38
Chapter 4 - Check
41
General
41
Inspection Checks
41
Chapter 5 - Inspection & Testing
43
General
43
Equipment
43
Precautions
44
Inspection
44
Arc Marks on Terminals (Visual Inspection)
44
Bearing Inspection (for Troubleshooting Purposes)
44
Field Circuit Open or Ground Test Procedure
45
Mounting Hardware
45
Insulators (Washers and Spacers)
45
Brush Holder, Brushes and Springs
45
Pulley Run out Check
46
Alternator Bench Testing
46
Alternator Output Test Conditions
46
Ventilation
46
Order of Tests
46
Test Setup
47
Alternator Self Excitation Test (-5 & -5LS Only)
49
Chapter 6 - Maintenance
55
General
55
Bi-Annual Maintenance
55
Torque Information
56
Alternator Drive Coupling Inspection & Maintenance
56
Alternator Belt & Pulley Inspection & Maintenance
58
Removal from the Aircraft (Belt Drive)
59
Exterior Cleaning (Direct Drive or Belt Drive)
61
Brush Removal and Installation
62
Removal
62
Installation
62
Through Bolts
62
Terminal Hardware Removal and Installation
64
Removal
64
Installation
64
Materials
66
Hardware
66
Specific Items
66
Special Items
66
Applying Safety Wire
67
Applying Safety Cable
67
Installation on the Aircraft (Gear Drive)
67
Installation on the Aircraft (Belt Drive)
67
Special Conditions
68
Sudden Engine Stoppage (Gear Drive)
68
Sudden Engine Stoppage (Belt Drive)
68
Lightning Strike
69
Storage and Shelf Life
70
Storage
70
Shelf Life
70
4
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Planet ES-10024B-1 Specifications
General
Brand
Planet
Model
ES-10024B-1
Category
Portable Generator
Language
English
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