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Planet ES-10024B-1 - User Manual

Planet ES-10024B-1
70 pages
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Aircraft Alternator
Maintenance Manual
ES1031 24-30-01
Rev. A: 11 Aug. 2021 Page: i
© 2021 - Hartzell Engine Technologies - All rights reserved
AIRCRAFT ALTERNATOR
MAINTENANCE MANUAL
P/N ES1031
ALTERNATOR
MODELS
ES-10024B-1 ES-10024B-5LS
ES-10024B-2 ES-10024
ES-10024B-3 ALV-9610
ES-10024B-4 ES-6024D
ES-10024B-5

Table of Contents

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Summary

Airworthiness Limitations Overview

General Information on Airworthiness Limitations

General information about airworthiness limitations and their applicability.

Airworthiness Limitations Statement

Statement on FAA acceptance and maintenance requirements for airworthiness limitations.

Life Limits for Alternator Components

Details on FAA established life limits for component parts and the alternator.

CHAPTER 1 - INTRODUCTION

Manual Introduction and Usage

Overview of the manual, its structure, and guidance on effective usage.

Specifications, Units, Abbreviations, and Definitions

Covers manual specifications, units of measure, abbreviations, and key definitions.

Model Identification, Serial Numbers, and Disposal

Details on identifying models, serial numbers, and proper disposal of alternator parts.

Warranty Information

Information regarding Hartzell Engine Technologies LLC limited warranty policy.

CHAPTER 2 - DESCRIPTION OF OPERATION

General Description and Components

Overview of HET alternators, their design, components, and physical details.

Technical Purpose and Theory of Operation

Explanation of the alternator's function, how it converts energy, and self-excitation capability.

Operational Data and Specifications

Key operational specifications including drive type, speed, output, altitude, and weight.

CHAPTER 3 - TROUBLESHOOTING

General Troubleshooting Principles and Procedures

General approach to troubleshooting, safety precautions, and detailed diagnostic procedures.

Troubleshooting Drive Systems and Common Issues

Guidance for diagnosing problems with drive couplings, belts, and other common operational faults.

CHAPTER 4 - CHECK

General Guidelines for Checks

Introduction to checks and inspections for ensuring reliable and safe alternator operation.

Scheduled Inspection Procedures

Specific inspection requirements based on time in service or calendar intervals.

CHAPTER 5 - INSPECTION & TESTING

Equipment and General Inspection Guidelines

Lists required equipment and covers general guidelines for inspection and testing.

Visual and Physical Inspection Procedures

Procedures for inspecting arc marks, bearings, precautions, and general visual checks.

Component and Circuit Inspection Procedures

Procedures for inspecting hardware, insulators, brushes, field circuits, and pulley run out.

Alternator Bench Testing Procedures

Steps for setting up and conducting performance tests on an alternator using a test bench.

Self-Excitation Test for Specific Models

Specific test procedure for verifying the self-excitation capability of ES-10024B-5 and -5LS models.

CHAPTER 6 - MAINTENANCE

General and Routine Maintenance

General information and recommended bi-annual maintenance tasks for alternators.

Torque Specifications and Drive System Maintenance

Information on torque values, and maintenance for drive coupling and belt/pulley systems.

Exterior Cleaning and Component Servicing

Procedures for cleaning alternator exterior, and servicing brushes, through bolts, and terminals.

Materials, Safety Wire;Cable, and Installation

Lists materials, safety wire/cable application, and installation procedures for aircraft.

Handling Special Conditions and Storage

Procedures for sudden engine stoppage, lightning strikes, and guidelines for storage and shelf life.

Planet ES-10024B-1 Specifications

General IconGeneral
BrandPlanet
ModelES-10024B-1
CategoryPortable Generator
LanguageEnglish