Plastimo 609-S - Cutting the Last Spar; Assembling the Top End Stop; Assembling the Spars

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5.2 - CUTTING THE LAST SPAR
- Stretch out flat the piece of rope used to measure the length of the forestay
- Lay the aluminium spars parallel to the piece of rope (take note of base spar, see page 7)
- Mark the spar level with the mark on the piece of rope
- Cut the spar 3 cm (safety margin) below the mark
3cm
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5.3 - ASSEMBLING THE TOP END STOP
- The top end stop should be assembled on the aluminium spar that has just been cut.
a) The second bearing is slotted into the top end stop
b) Slide the top end stop fully over the end of the spar (IMPORTANT: refer to diagram below for positioning of the hole in the top end
stop)
c) Drill a hole using a Ø4 mm drill
5.4 - ASSEMBLING THE SPARS
- Dismount the forestay from the stemhead fitting
- Install the following on the forestay :
Top end stop
Bearing
The spar that you have cut and drilled
1 screw Ø4.8x12.7
PVC liner
Halyard swivel (IMPORTANT: see drawing below for position of halyard swivel)
58223_00 - Page 11/76
PANTONE 072C
Offset 80g
GB
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