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Plastimo 609-S - Flat Assembly

Plastimo 609-S
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ASSEMBLY INSTRUCTIONS
FOR S-SERIES
406-S 609-S 811-S
- 7 -
I N D E X
1/ TECHNICAL SPECIFICATIONS 406-S, 609-S, 811-S 3
2/ DESCRIPTION OF SPECIFIC PARTS FOR EACH MODEL
2.1 - 406-S 4
2.2 - 609-S 5
2.3 - 811-S 6
3/ TOOLS NEEDED 7
4/ FLAT ASSEMBLY (forestay dismantled)) 7
4.1 - Dismantling the forestay 8
4.2 - Assembly of the jib reefing system 9
4.3 - Assembling the last spar 9
4.4 - Assembling the top end stop 10
5/ IN SITU ASSEMBLY (directly onto the boat) 10
5.1 - Measuring the length of the forestay 10
5.2 - Cutting the last spar 11
5.3 - Assembling the top end stop 11
5.4 - Assembling the spars 11
5.5 - Assembling the base spar 12
5.6 - Cutting the PVC liner 12
5.7 - Assembling the boltrope prefeeder 12
5.8 - Assembling the drum unit 13
5.9 - Adjusting the reefing line feeders 13
6/ RECOMMANDATIONS 14
7/ OPTIONAL EXTRAS 15
8/ SPARE PARTS
8.1 - 406-S 72
8.2 - 609-S 73
8.3 - 811-S 74
3/ TOOLS NEEDED
Tools needed :
- Hammer
- Pliers
- Comfortable bosun's chair (Plastimo).
- Allen key (4)
- Electric or hand drill
- 1 Ø4 mm drill
- Hacksaw
- Tape measure
- Screwdriver
- Silicone filler.
4/ FLAT ASSEMBLY
- This method consists of fully dismantling the forestay and assembling the jib reefing system while the forestay is lying flat.
- We recommend this method as it is faster.
- In certain cases the top part of the forestay cannot be dismantled, in this case::
do an in situ assembly (see page 10)
contact a professional who can install a universal joint on the upper part of the forestay.
GB
58223_00 - Page 7/76
PANTONE 072C
Offset 80g
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