EasyManua.ls Logo

Polaris 2003 SPORTSMAN 600 Service Manual

Polaris 2003 SPORTSMAN 600
22 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
PN 9918066
Printed in USA
2002-2003 SPORTSMAN 600/700 SERVICE MANUAL PN 9918066
2003 SPORTSMAN 600
2002 - 2003 SPORTSMAN 700
SERVICE MANUAL
PN 9918066
223336_coverB 9/17/02 10:22 PM Page 1
Question and Answer IconNeed help?

Do you have a question about the Polaris 2003 SPORTSMAN 600 and is the answer not in the manual?

Polaris 2003 SPORTSMAN 600 Specifications

General IconGeneral
BrandPolaris
Model2003 SPORTSMAN 600
CategoryOffroad Vehicle
LanguageEnglish

Summary

Understanding Safety Labels and Instructions

Safety Alert Symbol

Explains the meaning of the safety alert symbol for user attention.

DANGER Instructions

Details instructions for DANGER warnings to prevent severe injury or death.

WARNING Instructions

Details instructions for WARNING warnings to prevent severe injury or death.

CAUTION Instructions

Details instructions for CAUTION notes to avoid personal injury or property damage.

NOTE Usage

Explains that NOTES provide key information to clarify instructions.

Trademarks

Lists Polaris's acknowledged trademarks mentioned in the manual.

Foreword

Manual Purpose and Audience

Manual designed for certified technicians; references are from operator's perspective.

Required Knowledge and Tools

Procedures require knowledge of mechanical theory, tool use, and shop procedures.

Manual Content Overview

Includes maintenance, component ID, repair, and service specs for 2003 ATVs.

Contact for Feedback

Provides address for comments or suggestions on the manual.

General Information - Identification

Model Identification

Explains the machine model number's importance for warranty and service.

Engine Designation Numbers

Lists engine model numbers and their descriptions.

VIN Identification

Explains the structure and components of the Vehicle Identification Number.

Engine Serial Number Location

Details where to find the engine serial number on the crankcase.

Machine Model and Serial Number Location

Locates the machine's model and serial numbers on the frame tube.

Transmission ID Number Location

Indicates the location of the transmission identification number.

General Information - Models and Dimensions

2003 Sportsman Models Overview

Visual representation of the 2003 Sportsman 600 and 700 ATVs.

Machine Dimensions

Provides front, side, and rear views with key physical dimensions.

2002 Sportsman 700 Specifications

Carburetion and Jetting

Details carburetor settings, jets, and jetting chart for altitude/temperature.

Clutch System

Specifications for the PVT clutch system, including belt, springs, and clutch chart.

Engine Specifications

Engine specs including displacement, bore, stroke, and cooling.

Electrical System

Details electrical system components like alternator, ignition, and lights.

Fluid Capacities and Lubricants

Lists fluid types, capacities, and lubricant specifications.

Suspension, Chassis, and Tires

Specifications for suspension, chassis, tires, and dimensions.

Drive Train and Load Capacity

Details drive train components, ratios, and load capacities.

2003 Sportsman 600 Specifications

Carburetion and Jetting

Details carburetor settings, jets, and jetting chart for altitude/temperature.

Clutch System

Specifications for the PVT clutch system, including belt, springs, and clutch chart.

Engine Specifications

Engine specs including displacement, bore, stroke, and cooling.

Electrical System

Details electrical system components like alternator, ignition, and lights.

Fluid Capacities and Lubricants

Lists fluid types, capacities, and lubricant specifications.

Suspension, Chassis, and Tires

Specifications for suspension, chassis, tires, and dimensions.

Drive Train and Load Capacity

Details drive train components, ratios, and load capacities.

2003 Sportsman 700 Specifications

Carburetion and Jetting

Details carburetor settings, jets, and jetting chart for altitude/temperature.

Clutch System

Specifications for the PVT clutch system, including belt, springs, and clutch chart.

Engine Specifications

Engine specs including displacement, bore, stroke, and cooling.

Electrical System

Details electrical system components like alternator, ignition, and lights.

Fluid Capacities and Lubricants

Lists fluid types, capacities, and lubricant specifications.

Suspension, Chassis, and Tires

Specifications for suspension, chassis, tires, and dimensions.

Drive Train and Load Capacity

Details drive train components, ratios, and load capacities.

Publication, Paint, and Key Information

Publication Numbers

Lists manual and parts catalog publication numbers for different models.

Paint Codes

Specifies paint colors, Ditzler numbers, and frame color codes.

Replacement Keys

Instructions for obtaining replacement ignition keys based on series numbers.

Standard Torque Specifications

General and Metric Torque Values

General torque specifications for common bolt sizes, grades, and metric bolts.

Specific Torque Values Guidance

Note to consult exploded views for specific fastener torque values.

Decimal Equivalents

SAE and Metric Decimal Equivalents

Chart providing decimal equivalents for SAE and metric measurements.

Conversion Table

Unit Conversion Charts

Table for converting units (Imperial/Metric) and temperature (C/F).

Cylinder Volume Calculation

Formula for calculating cylinder volume.

Tap Drill Sizes

SAE and Metric Tap Drill Sizes

Charts listing SAE and metric thread sizes and corresponding tap drill sizes.

Glossary of Terms

Definitions (A-L)

Definitions of common ATV technical terms and measurements (A-L).

Definitions (M-W)

Definitions of common ATV technical terms and measurements (M-W).

Related product manuals