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Polaris 2004 SPORTSMAN User Manual

Polaris 2004 SPORTSMAN
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Owner's Manual
for Vehicle Maintenance
and Safety
Owner's Manual
for Vehicle Maintenance
and Safety
2004
2004
Read this manual carefully. It contains important safety information.
This is an adult vehicle only.
Operation is prohibited for those under 16 years of age.
SPORTSMAN
SPORTSMAN

Table of Contents

Questions and Answers:

Polaris 2004 SPORTSMAN Specifications

General IconGeneral
BrandPolaris
Model2004 SPORTSMAN
CategoryOffroad Vehicle
LanguageEnglish

Summary

Vehicle Identification Numbers

Safety Information

Safety Decals and Locations

Details and placement of warning decals on the ATV for protection and information.

Operator Safety Precautions

Essential safety practices and precautions for ATV operation.

Vehicle Controls

Engine Electrical Switches

Description of mode/reverse override, engine stop, and main switches.

Throttle Lever and Brake System

Information on throttle lever, master cylinder, and brake lever functions.

Parking Brake and Choke Operation

Procedures for using the parking brake and choke for starting.

Vehicle Features

Instrument Cluster Overview

Explanation of the instrument cluster functions and rider information center.

Operating Your ATV

Fuel Safety and Pre-Ride Inspection

Safe fuel handling and essential vehicle checks before riding.

Starting, Warm-up, and Driving Procedures

Instructions for starting, warming up, and safe driving techniques.

Emission Control Systems

Noise Emission Control System Information

Regulations and acts concerning tampering with the noise control system.

Maintenance and Lubrication

Periodic Maintenance Schedule

Schedule for regular inspections, adjustments, and lubrication.

Lubrication Guide and Fluid Checks

Guide to lubricants and checks for engine oil, transmission, and gearcase fluids.

Engine Oil and Filter Change

Step-by-step instructions for changing engine oil and filters.

Battery Maintenance and Storage

Procedures for battery maintenance, charging, and proper storage.

Vehicle Adjustments

Handlebar and Rear Spring Adjustments

Adjusting rear shock absorber spring tension and handlebar position.

Carburetor and Throttle Cable Adjustments

Adjusting carburetor idle RPM and throttle cable freeplay.

Troubleshooting Guide

Drive Belt and Engine Problems

Solutions for common drive belt issues and engine performance problems.

Engine Starting and Running Issues

Diagnosing and resolving engine not starting, stalling, or misfiring.

Technical Specifications

Sportsman 400 Specifications

Detailed technical specifications for the Sportsman 400 model.

Sportsman 500 Specifications

Detailed technical specifications for the Sportsman 500 model.

Sportsman 600 Specifications

Detailed technical specifications for the Sportsman 600 model.

Sportsman 700 Specifications

Detailed technical specifications for the Sportsman 700 model.

Warranty Information

Warranty Terms and Registration

Details on limited warranty, coverage, and registration requirements.

Warranty Exclusions and Limitations

Specific exclusions and limitations on the vehicle warranty coverage.

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