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Polaris Sportsman 2004 User Manual

Polaris Sportsman 2004
137 pages
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Table of Contents

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Polaris Sportsman 2004 Specifications

General IconGeneral
BrandPolaris
ModelSportsman 2004
CategoryOffroad Vehicle
LanguageEnglish

Summary

WELCOME

Polaris Recreational Vehicles

Introduces the range of recreational vehicles offered by Polaris.

VEHICLE IDENTIFICATION NUMBERS

Key Number Recording

Instructions for recording vehicle identification and key numbers.

SAFETY

Safety Decals and Locations

Explains the purpose and placement of warning decals on the ATV.

Safe Riding Gear

Recommends essential protective clothing and gear for safe ATV operation.

Operator Safety

Provides critical safety instructions and precautions for ATV operators.

CONTROLS

Engine Electrical Switches

Describes the function and operation of the main and stop switches.

Throttle Lever

Explains how to operate the throttle lever and the Electronic Throttle Control.

Brake Lever

Explains the operation of the single brake lever and pre-ride checks.

FEATURES

All Wheel Drive (AWD) System

Explains the operation and engagement of the 4-wheel drive system.

Instrument Cluster

Details the functions and indicators of the vehicle's instrument cluster.

OPERATION

Fuel Safety

Provides crucial safety guidelines for handling and storing gasoline.

Pre-Ride Inspection

Lists essential checks to perform before each operation for safety.

Starting the Engine

Step-by-step guide for starting the ATV's engine, including cold and warm starts.

Driving Safely

Covers various driving techniques and precautions for safe operation.

EMISSION CONTROL SYSTEMS

Noise Emission Control System

Advises against modifying emission components to maintain noise compliance.

Spark Arrestor

Mentions the approved spark arrestor and its testing standard.

MAINTENANCE AND LUBRICATION

Periodic Maintenance Schedule

Outlines a schedule for regular inspections, adjustments, and lubrication.

Lubrication Guide

Details the types of lubricants and their application intervals for the ATV.

Oil Check

Provides instructions for checking the engine oil level and potential issues.

Oil and Filter Change

Details the procedure for changing the engine oil and filter for 400/500 models.

Transmission Oil (400/500)

Explains how to check and change the transmission oil for 400/500 models.

Engine Cooling System

Details how to check and maintain the engine coolant level.

Brakes

Covers recommended checks for keeping the brake system in good condition.

Toe Alignment

Provides a procedure to check the vehicle's toe alignment.

Lights

Discusses headlight and taillight maintenance and safety.

Spark Plugs

Details spark plug conditions and replacement procedures.

Vehicle Immersion

Outlines steps to take if the ATV becomes immersed in water.

Battery

Covers battery types, cleaning, and installation procedures.

Cleaning and Storage

Provides general advice on cleaning and storing the ATV.

ADJUSTMENTS

Camber and Caster

States that camber and caster adjustments are not possible.

Rear Spring

Explains how to adjust the rear shock absorber spring tension.

Carburetor/Idle RPM

Explains how to adjust the idle speed of the engine.

Throttle Cable Freeplay

Describes how to adjust the freeplay in the throttle cable.

TROUBLESHOOTING

Drive Belt and Cover Problems

Lists common issues with drive belts and covers and their solutions.

Engine Runs Irregularly, Stalls or Misfires

Provides troubleshooting steps for irregular engine performance.

Engine Stops or Loses Power

Lists potential causes and solutions when the engine stops or loses power.

Engine Overheating

Explains causes of engine overheating and how to resolve them.

SPECIFICATIONS

SPORTSMAN 400

Lists detailed technical specifications for the Sportsman 400 model.

SPORTSMAN 500

Lists detailed technical specifications for the Sportsman 500 model.

SPORTSMAN 600

Lists detailed technical specifications for the Sportsman 600 model.

SPORTSMAN 700

Lists detailed technical specifications for the Sportsman 700 model.

WARRANTY

LIMITED WARRANTY

Outlines the terms and duration of the manufacturer's limited warranty.

REGISTRATION

Explains the process and requirements for warranty registration.

WARRANTY COVERAGE AND EXCLUSIONS

Lists what is covered and excluded under the warranty terms.

HOW TO OBTAIN WARRANTY SERVICE

Guides on how to get warranty service from authorized dealers.

Exported Vehicles

Details warranty coverage limitations for vehicles sold or used outside the country.