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General| Brand | Polaris |
|---|---|
| Model | SPORTSMAN 600 2003 |
| Category | Offroad Vehicle |
| Language | English |
Lists recognized product trademarks used in the manual.
Provides introductory information and guidance for using the service manual.
Details how to identify the machine's model number for service and warranty.
Lists general torque specifications for fasteners used in various vehicle components.
Outlines recommended inspection, adjustment, and lubrication intervals for components.
Lists essential checks to perform before operating the vehicle for safety and performance.
Detailed exploded diagrams of various engine assemblies for identification and service.
Lists torque specifications for engine fasteners, essential for proper assembly.
Exploded view of the engine crankcase, detailing its components and assembly.
Exploded views of the crankshaft, pistons, and valve train components for service.
Detailed exploded view of the Mikuni BST 40 carburetor, identifying all components.
Explains how altitude and temperature affect air density and jetting requirements for optimal combustion.
Exploded view of the ATV's body parts, including front and rear cab assemblies.
Exploded view of the steering and A-arm systems, illustrating component placement and torque values.
Exploded view of the drive clutch assembly, identifying all components.
Guidelines for maintaining and inspecting the PVT system for optimal performance and longevity.
Exploded views of AWD axle and propshaft components, detailing their arrangement.
Step-by-step guide for removing the front drive axle from the ATV.
Exploded view of the transmission assembly, identifying all components.
Step-by-step procedure for removing the transmission from the ATV frame.
Lists special tools, specifications, and torque values for brake system service.
Explains the hydraulic brake system's operation, including master cylinder, caliper, and fluid dynamics.
Exploded view of the 330-watt alternator, showing its components and location.
Step-by-step guide for checking ignition timing using a timing light and identifying timing marks.
Guide for diagnosing and resolving issues with the instrument cluster, including speed, RPM, and warning lights.
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