TRANSMISSION
8.11
TRANSMISSION DISASSEMBLY CONT’D
35. Inspect gear teeth for wear, cracks, chips or
broken teeth. Note the location of the hubs on the
gear.
36. Remove seals from transmission case.
IMPORTANT: New seals should be installed after the
transmission is completely assembled.
37. Inspect bearings for smooth operation. Check for
excessive play between inner and outer race.
TRANSMISSION REASSEMBLY
1. Reinstall the chain onto the front output shaft and
rear output shaft.
2. Install front and rear output shafts into the case.
3. Before installing the cover make sure the sealing
surfaces are clean and dry, and shafts are fully
seated in the transmission case. Apply
Crankcase Sealant (PN 2871557) to the mating
surfaces.
Crankcase Sealant
(PN 2871557)
4. Reinstall the thrust button shim, thrust button, and
other shims into the cover. Reinstall cover and
torque bolts in a criss-cross pattern in 3 steps to
27--34 ft. lbs. (36.50--46 Nm).
NOTE: Make sure that the case locating pins (knock
pipes) are in place.
Front Cover Bolt Torque:
27--34 ft. lbs. (36.50--46 Nm)
5. Install new front and rear output shaft seals. Apply
grease to the seal lips. Cover the splines of the
shaft to protect the seal lips during installation.
6. Install pinion shaft with bearing.
7. Install retainer plate with flat side toward bearing.
8. Apply Loctitet 262 (Red) (PN 2871951) to screw
threads and torque screws to 6--12 ft. lbs. (8--16
Nm).
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