CLUTCH
6.20
DRIVEN CLUTCH DISASSEMBLY/ INSPECTION
CONT’D
7. Inspect moveable sheave bushing for wear.
Inspect BOTH sheaves for signs of wear,
grooving or cracking. Clean surfaces with a 3Mt
pad if needed
Moveable Sheave Bushing Inspection:
Replace the bushing if more brass than
Teflont is visible on the surface of the
bushing.
8. Check for movement of the shaft in the one-way
clutch. If the shaft can be moved laterally, or if the
one-way clutch does not function properly as
described in Step 1 and 2 on Page 6.18, replace
driven clutch assembly.
EBS DRIVE BUSHING
SER
VICE
EBS CLUTCH BUSHING REMOVAL AND
INSTALLATION
(Use Tool Kit PN 2201379)
The contents of this kit include:
Item
Qty Part Description Part No
A/B 1 EBS Puller Tool 5132027
C 1 EBS Puller Nut 5132501
D 1 EBS Main Adapter 5132029
E 1 EBS Bushing 5132028
Removal Tool
1 Instructions 9915111
Also required:Clutch Bushing Replacement
Tool Kit (PN 2871226) (ATV Clutch Kit) or (PN
2871025) (For all clutches) Piston Pin Puller
(PN 2870386)
REMOVAL AND INSTALLATION
INSTRUCTIONS
NOTE: Bushings are installed at the factory using
Loctitet 609. In order to remove bushings it will be
necessary to apply heat evenly to the area around
each bushing. Clean all residual Loctite from bushing
bore prior to installing new bushing.
EBS Drive Clutch Moveable Sheave
Bushing Removal
1. Remove clutch as outlined previously in this
chapter.
2. Install handle end of Piston Pin Puller (PN
2870386) securely into bench vise and lightly
grease puller threads.
3. Remove nut from puller rod and set aside.
4. Install puller adapter (Item 10 from kit PN
2871226).
5. Install main adapter (Item D) onto puller.
Puller Adapter (10)
Main Adapter
(D)
Puller Tool (A/B)
Side “A” toward
sheave
Piston Pin
Puller
Nut (C)
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