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Polaris SPORTSMAN 600 2003 - Gear;Stator Housing Seal Replacement

Polaris SPORTSMAN 600 2003
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ENGINE
ENGINE
3.51
PU--45498
26. Reinstall the camshaft gear; so the timing marks
are properly aligned. Apply Loctitet 242 (PN
2871949) to the bolt threads. Install the washer
and bolt. Torque to 26-30 ft. lbs.(35-41 Nm).
NOTE: Be sure all of the timing marks are properly
aligned.
Timing Marks
Timing Marks
Counterbalance Gear and Camshaft
Gear Bolt Torque:
26-30 ft. lbs. (35-41 Nm)
GEAR/STATOR HOUSING SEAL REPLACEMENT
IMPORTANT: Due to seal design and
construction, these seals MUST be installed dry
(no lubricant) during assembly. Use of lubricants
(oil, soapy water, etc.) will not allow the seal to
wear--in and seal properly. Do not touch seal
surface or allow seal surface to come in contact
with contaminates during installation.
Thoroughly clean parts, tools and hands before
installation.
27. Before installing the gear/stator housing, replace
the seals in the cover. Install a new water pump
seal (N) into the gear/stator housing (O). Use the
Water Pump Mechanical Seal Installer
(PA--44995) to properly install the seal to the
correct depth in the cover.
PA--44995
O
N
NOTE: To remove the water pump seal, the
gear/stator housing must be removed. The water
pump seal cannot be removed or installed with the
gear/stator housing attached to the engine. Shaft
damage will occur.
NOTE: Install the waterpump seal (N) with the seal
lip facing out (towards the crankcase). Use of a
hydraulic press is recommended for this procedure.
28. Install a new crankshaft seal (P) into the
gear/stator housing cover (O). Use the Universal
Driver Handle (PU--45543) and the Main Seal
Installer (PU--45483) to seat the crankshaft seal
into place.
PU--45483
P
O
PU--45543
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