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Polaris Sportsman 2004 - Periodic Maintenance Schedule

Polaris Sportsman 2004
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70
MAINTENANCE AND LUBRICATION
Periodic Maintenance Schedule
Hours of operation are based on a 10 mph average. If service is due at
20 hours, the equivalent odometer reading would be 200 miles.
Perform all services at whichever reading is reached first.
Item Hours/
Miles
Frequency Remarks
Brake System Pre-Ride Pre-Ride Inspect
Auxiliary Brake Pre-Ride Pre-Ride Inspect
Tires Pre-Ride Pre-Ride Inspect
Wheels Pre-Ride Pre-Ride Inspect
Frame nuts, bolts,
fasteners
Pre-Ride Pre-Ride Inspect
"
L
Air filter,Pre-cleaner Pre-Ride Pre-Ride Inspect; clean
Coolant level Pre-Ride Pre-Ride Replace coolant every two
years
Fuel tank and
engine oil
Pre-Ride Pre-Ride Fill to proper levels
Throttle Pre-Ride Pre-Ride Check operation
Lights Pre-Ride Pre-Ride Check operation
Engine stop switch Pre-Ride Pre-Ride Check operation
Steering Pre-Ride Pre-Ride Check for free operation
" Air box sediment
tube
Pre-Ride Pre-Ride Drain deposits whenever
visible
Headlamp Pre-Ride Pre-Ride Check operation daily; ap-
ply Polaris dielectric grease
to connector when replaced
Tail lamp/brake
lamp
Pre-Ride Pre-Ride Check operation daily; ap-
ply Polaris dielectric grease
to socket when replaced
" More often under severe use, such as dirty or wet conditions
L Emission Control System Service (California)
J Dealer service item
Improperly performing the procedures marked with a J could result
in component failure and lead to serious injury or death. Have an
authorized Polaris dealer perform these services.
WARNING

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