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GENERAL INFORMATION
1
9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual
© Copyright 2012 Polaris Sales Inc.
MODEL: 2013 RANGER 500 EFI CREW
Midsize
CLUTCH CHART
Engine
Platform
Fuji Single Cylinder, 4-Stroke,
SOHC, Liquid Cooled
Engine Model Number EH500PLE270
Engine Displacement 498 cc
Number of Cylinders 1
Bore & Stroke 92 x 75 mm
Compression Ratio 10.2:1
Compression Pressure 70-90 psi W/Compression Release
Engine Idle Speed 1100 +/- 200 RPM
Engine Max Speed 7000 RPM
Valve Clearance Int./Exh. 0.006 in. (0.152 mm)
Engine Hot Light Dash Light
Lubrication Pressurized Dry Sump
Oil Requirements PS4 PLUS 2W-50
Oil Capacity 2 qts. (1.9 L)
Coolant Capacity 5.36 qts. (5.07 L)
Exhaust System Single Pipe / Canister Style
Carburetion
Fuel System Type EFI
Fuel Delivery Electronic Fuel Pump (in tank)
Fuel Pressure 39 psi
Fuel Capacity / Requirement
9 gal. (34 L)
87 Octane (minimum)
Electrical
Alternator Max Output 350 watts @ 3000 RPM
Lights : Main Headlights 2 - Single Beam 50w / Halogen
Tail LED (.28W)
Brake LED (3.1W)
Indicator Panel Lights 1 watt (ea.)
Starting System Electric Start
Ignition System EFI (ECU Controlled)
Ignition Timing 10° ± 1° BTDC @ 1150 RPM
Spark plug / Gap
NGK BKR6E / .035 in. (0.9
mm)
Battery / Model / Amp Hr
Yuasa Conventional
14 Amp Hr. / 12 Volt
Instrument Panel Type Indicator Lights / Hour Meter
DC Outlet Standard
Instrumentation Multifunction Speedometer
Relays
EFI / FAN / Ign & Fuel pump /
Chassis / Rear Diff
Circuit Breaker Fan Motor 15A
Fuses
H e a d l i g h t 1 0 A
T ai l l ig h t 10 A
F ue l - I GN 10 A
A CC 1 0 A
B r a ke Li g ht 1 0 A
C ha ss i s 2 0A
E FI 1 5 A
ACC Terminal Block 20A
Drivetrain
Transmission Type Polaris Automatic PVT
Shift Type In Line Shift - P/ H / L / N / R
Transmission Gear Reduction:
High
Low
Reverse
4.12:1
7.70:1
7.00:1
Drive Ratio - Front 3.818:1
Front Gearcase Lubricant
Requirement
Demand Drive Plus
8.97 oz. (265 ml)
Transmission Lubricant
Requirement
Full Synthetic AGL Plus
33.8 oz. (1000 ml)
Drive Belt 3211113
Steering / Suspension
Toe Out 1/8 - 1/4 in. (3.2 - 6.35 mm)
Front Suspension Strut / A-arm
Front Travel 8 in. (20.3 cm)
Rear Suspension Independent (IRS)
Rear Travel 9 in. (22.9 cm)
Shock Preload Adjustment Cam Adjustment (Rear)
Wheels / Brakes
Front Wheel Size / Type
12 x 6 / Steel
12 x 6 / Cast Aluminum (AK)
Rear Wheel Size / Type
12 x 8 / Steel
12 x 8 / Cast Aluminum (AK)
Front Tire
Make / Model / Size
Titan / AT489 / 25 x 10 R12
Rear Tire
Make / Model / Size
Titan / AT489 / 25 x 11 R12
Tire Air Pressure 14 psi front / 16 psi rear
Brake System 4 Wheel Hydraulic Disc
Brake Fluid DOT 4
Parking Brake Transmission - Park Lock
Altitude
Shift
Weight
Drive
Spring
Meters
(Feet)
0-1500
(0-5000)
25-52
(5632409)
Blue / Red
(7043199)
1500-3700
(5000 - 12000)
25-48
(5632408)
Blue / Red
(7043199)
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