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Polaris RANGER 800 HD User Manual

Polaris RANGER 800 HD
132 pages
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Table of Contents

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Polaris RANGER 800 HD Specifications

General IconGeneral
BrandPolaris
ModelRANGER 800 HD
CategoryUtility Vehicle
LanguageEnglish

Summary

Welcome and Manual Introduction

Manual Introduction

Welcomes the owner and outlines the manual's purpose for safe operation.

Introduction to Vehicle Operation

Understanding Safety Signals

Explains signal words (WARNING, CAUTION, NOTICE) and safety alert symbols used in the manual.

Safety Fundamentals

Operator Safety Essentials

Covers critical safety rules: adult vehicle only, age limits, no alcohol/drugs, seat belts, cab nets, inspection.

Safety Labels and Locations

Vehicle Safety Label Information

Explains the importance of safety labels and how to obtain replacements.

Operating Safety Guidelines

General Operating Precautions

Lists key "Never Operate" and "Always" safety guidelines for safe vehicle operation.

Operator Safety Details

Key Operator Safety Rules

Covers Age Restrictions, Alcohol/Drugs, Instruction, Seat Belts, Cab Nets.

Operational Hazard Precautions

Covers Inspection, Gasoline Handling, Exhaust Exposure, Damaged Vehicles.

Driving Condition Safety Precautions

Covers Speed, Pavement, Public Roads, Turning, Jumps, Terrain, Slippery Surfaces.

Features and Controls Overview

Component Identification

Identifies major exterior and interior vehicle components.

Console Controls and Indicators

Explains console layout, including Park Brake, Gear Selector, Instruments, Mode Button, and Outlets.

Vehicle Switches and Systems

Describes Ignition, Lights, AWD/Differential Lock switches.

Pedals, Hitch, and Steering

Covers Brake/Throttle Pedals, Hitch Bracket, and Adjustable Steering Wheel.

Cab Nets Operation and Safety

How to properly secure and open the vehicle's cab nets for safety.

Seat Belt Usage and Safety

Proper use of seat belts for 3-point and lap belts, emphasizing safety.

Instrument Cluster Information

Instrument Cluster Overview

Describes the speedometer, indicator lamps, and rider information center.

Information Display Functions

Explains Odometer, Trip Meter, Hour Meter, Tachometer, and Clock modes.

Maintenance and Diagnostic Features

Covers Programmable Service Interval and Diagnostic Display Mode for EFI faults.

Vehicle Operation Procedures

Vehicle Break-In Procedures

Essential steps for breaking in the engine, drivetrain, and PVT system.

Pre-Ride Inspection and Safety

Importance of pre-ride checks and a list of inspection items.

Engine Starting, Stopping, and Braking

Procedures for starting, stopping the engine, and operating the brakes.

Basic Driving Procedures

Step-by-step guide for operating the vehicle safely.

Driving on Slippery Surfaces

Precautions and techniques for driving on slippery terrain.

Navigating Obstacles, Uphill, and Downhill

Safe practices for driving over obstacles, uphill, and downhill.

Cargo and Towing Operations

Cargo Hauling Safety and Precautions

Rules for safe cargo hauling, including speed and load limits.

Towing Safety and Specifications

Guidelines for towing loads, including capacity, speed, and safety.

All Wheel Drive (AWD) System

AWD System Operation and Differential Locking

How to engage/disengage AWD and lock the differential for traction.

Emission Control Systems

Emission Control System Overview

Covers Noise, Public Lands Operation, Crankcase, Exhaust, and EMI compliance.

Maintenance Schedule and Procedures

Periodic Maintenance Schedule

Comprehensive chart detailing maintenance intervals and tasks.

Lubrication Guidelines

Specific lubricant recommendations for various vehicle components.

Engine Oil and Filter Service

Covers oil recommendations, checking, and changing the oil and filter.

Gearcase Specifications and Maintenance

Details lubricant specs and maintenance for Front, Middle, and Rear gearcases.

Transmission Maintenance (4X4/CREW)

Procedures for checking and changing transmission oil for 4x4/Crew models.

Spark Plug Service and Recommendations

Covers spark plug selection, inspection, and torque specifications.

Cooling System Maintenance

Covers coolant levels, adding/changing coolant, and radiator/fan care.

Radiator Coolant Level and Power Steering Care

Procedures for checking radiator coolant and cleaning the power steering unit.

Air and Fuel Filter Maintenance

Procedures for maintaining the air filter and replacing the fuel filter.

Spark Arrestor Maintenance and Safety

Safety warnings and procedure for purging the spark arrestor.

Throttle System Checks and Adjustments

Covers throttle freeplay inspection, adjustment, and throttle body idle RPM.

Brake System Maintenance

Covers brake fluid level, inspection, and park brake checks.

Suspension Adjustment Procedures

How to adjust suspension stiffness and spring tension.

Tire and Wheel Maintenance

Covers tire tread depth, wheel nut torque, removal, and installation.

Lights Maintenance and Adjustment

Covers headlight replacement, brake light check, and headlight beam adjustment.

Fuse Identification and Replacement

Information on fuse functions and procedures for replacing blown fuses.

Battery Maintenance and Safety

Covers electrolyte safety, cleaning, fluid levels, removal, and installation.

Battery Storage and Charging

Guidelines for storing and charging conventional and sealed batteries.

Vehicle Cleaning and Storage Procedures

Recommended procedures for washing, polishing, and storing the vehicle.

Storage Tips and Procedures

General storage advice including fluid levels, engine fogging, and area preparation.

Vehicle Removal from Storage

Steps to prepare the vehicle after storage.

Transporting the RANGER

Procedures for safely securing and transporting the vehicle.

Vehicle Specifications

RANGER 4X4 Specifications

Technical data for the RANGER 4X4 model.

RANGER 6X6 Specifications

Technical data for the RANGER 6X6 model.

RANGER CREW Specifications

Technical data for the RANGER CREW model.

Polaris Product Part Numbers

List of part numbers for various lubricants, coolants, and accessories.

Troubleshooting Common Issues

Drive Belt Issues

Troubleshooting causes and solutions for drive belt wear and burning.

Engine Starting and Backfire Issues

Troubleshooting for engine start failures, backfires, and park brake engagement issues.

Engine Performance Issues

Troubleshooting for engine pings, knocks, stalls, misfires, and fuel mixture problems.

Engine Power Loss Issues

Troubleshooting for when the engine stops or loses power.

Warranty Information

Limited Warranty Terms and Registration

Details the limited warranty, its duration, and the registration process.

Warranty Limitations and California Specifics

Covers warranty exclusions, remedies, and California resident notes.

Warranty Service and Component Coverage

Information on obtaining warranty service and coverage for specific parts like spark arrestors.

Exported Vehicles and International Service

Policies for exported vehicles and obtaining service abroad.

Purchasing from Private Parties and Contact Information

Warranty considerations for private purchases and customer support contacts.

U.S.A. EPA Emissions Limited Warranty

Covers emissions warranty duration, covered components, and related systems.

Emissions Warranty Remedies and Owner Responsibilities

Outlines remedies, exclusions, owner maintenance duties, and emission control servicing.

Maintenance Log

Periodic Maintenance Log

Instructions for using the log to record vehicle maintenance history.

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