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Polaris Ranger 4x4 500 EFI 2007 - User Manual

Polaris Ranger 4x4 500 EFI 2007
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Polaris Ranger 4x4 500 EFI 2007 Specifications

General IconGeneral
BrandPolaris
ModelRanger 4x4 500 EFI 2007
CategoryUtility Vehicle
LanguageEnglish

Summary

Welcome to the Polaris Family

Safety Information

Safety Decals and Locations

Information on warning decals and their placement for user protection.

Container, Passenger, and Tire Pressure Warning

Warnings related to vehicle load capacity, passenger limits, and tire pressure.

Clutch Cover and Seat Belt Warnings

Warnings about clutch guard safety and vehicle rollover protection with seat belts.

Operational Cautions and Warnings

Cautions on shifting and warnings on vehicle use, speed, and terrain.

Operator Safety Overview

Guidelines for safe operation, age restrictions, and knowing vehicle handling.

Understanding Safety Symbols and Signals

Explanation of signal words (Warning, Caution, Note) and safety alert symbols.

General Operator Safety Precautions

Detailed safety instructions for operating the vehicle in various conditions and terrains.

Specific Operator Safety Guidelines

Safety advice on turning, hills, obstacles, water, and tire maintenance.

Vehicle Modifications and System Safety

Warnings against modifications and safety related to exhaust and refueling.

Operation Hazards and Precautions

Warnings about speed, modifications, and operating conditions.

Terrain, Surface, and Substance Hazard Warnings

Warnings covering terrain, surfaces, alcohol, drugs, and road operation.

Speed, Stunts, Water, and Ice Hazard Warnings

Warnings covering speed, stunts, water, ice, and general operation.

Instruction and Road Operation Warnings

Warnings about operating without instruction and on public streets or highways.

Features and Controls

Component Locations

Identifies and illustrates the location of various vehicle components.

Indicator Lights, Trailer Hitch, and Auxiliary Outlet

Explains indicator lights, trailer hitch bracket, and 12-volt auxiliary receptacle.

Seat Removal and Fuel System Components

Procedures for seat removal and location of fuel cap and gauge.

Seat Belts

Instructions on how to wear seat belts properly and safety warnings.

Console Layout

Identifies and explains the various controls and indicators on the vehicle's console.

Gear Selector Operation

Explains the gear selector positions (H, L, N, R) and usage recommendations.

Pedal Controls

Describes the function and operation of the brake, throttle, and park brake pedals.

Switches and Controls

Explains the function of the ignition, light, and AWD/Differential lock switches.

Operation Guide

Vehicle Break-In Period

Guidelines for the break-in period to ensure proper engine performance and longevity.

Pre-Ride Inspection

A checklist for performing essential pre-ride vehicle inspections to ensure safe operation.

Starting Engine

Step-by-step procedure for starting the vehicle's engine safely.

Stopping the Engine and Braking

Instructions for stopping the engine and operating the vehicle's brakes, including cargo towing considerations.

Driving Procedure

A step-by-step guide for safely operating the vehicle.

Driving on Slippery Surfaces

Precautions and techniques for safely driving on slippery surfaces like wet trails or gravel.

Driving Uphill

Guidelines and precautions for safely driving the vehicle uphill.

Driving on a Sidehill and Downhill

Instructions for safely driving the vehicle on sidehills and downhill.

Driving Through Water

Procedures and precautions for safely operating the vehicle through water.

Driving Over Obstacles

Advice on safely navigating the vehicle over obstacles like logs and rocks.

Driving in Reverse

Guidelines for safely operating the vehicle in reverse.

Parking on an Incline

Precautions for safely parking the vehicle on an incline.

Hauling Cargo

Precautions and guidelines for safely hauling cargo, including speed and load limits.

Cargo Hauling Capacities and Passenger Safety

Further details on cargo hauling capacities and passenger safety in the cargo box.

Dumping the Cargo Box

Step-by-step instructions for safely dumping the cargo box.

Towing Loads

Warnings and precautions for safely towing loads, including speed and hitch weight.

Differential Operation Modes

Explains the different differential modes (AWD, 2WD, 1WD) and their usage.

All Wheel Drive (AWD) System

Detailed explanation of how to engage and disengage the All Wheel Drive (AWD) system.

Emission Control Systems

Noise Emission Control System

Information regarding noise emission standards and modifications.

Operation on Public Lands in the U.S.A.

Regulations for operating vehicles on public lands in the USA.

Crankcase and Exhaust Emission Control Systems

Description of crankcase and exhaust emission control systems.

Electromagnetic Interference

Compliance statement for electromagnetic interference.

Maintenance Procedures

Periodic Maintenance Chart

A comprehensive chart outlining maintenance intervals and tasks for vehicle upkeep.

Lubrication Recommendations

Recommendations for lubrication of various vehicle components and the corresponding methods.

Engine Oil Information

Information and recommendations for engine oil type and usage.

Engine Oil and Filter Change

Step-by-step procedures for changing the engine oil and filter.

Gearcase Specifications and Transmission Maintenance

Specification chart for gearcases and details for transmission oil checks.

Transmission (Main Gearcase) Oil Change

Step-by-step guide for changing the transmission oil.

Front Gearcase Maintenance

Instructions for checking and changing the front gearcase oil.

Rear Gearcase Maintenance

Instructions for checking and changing the rear gearcase oil.

Spark Plugs: Gap, Torque, and Condition

Information on spark plug gap, torque, and condition diagnosis.

Cooling System Operation and Coolant Level

Explanation of cooling system operation and coolant level management.

Radiator and Cooling Fan Care

Care and cleaning of the radiator and cooling fan to prevent overheating.

Radiator Coolant Level Check

Steps for checking and adding coolant directly to the radiator.

Polaris Variable Transmission (PVT) System Operation

Information on the PVT system and when to use low vs. high range.

PVT System Drying and Vehicle Immersion

Instructions for drying PVT system and steps for vehicle immersion.

Air Filter Maintenance

Procedures for inspecting, cleaning, and replacing the air filter.

Breather Filter and Hoses Maintenance

Instructions for inspecting and maintaining the breather filter and hoses.

Spark Arrestor Maintenance

Procedure for periodically purging accumulated carbon from the spark arrestor.

Throttle Freeplay Adjustment

Information on checking and adjusting throttle pedal freeplay.

Throttle Body and Idle RPM Adjustment

Details on idle RPM adjustment and throttle freeplay adjustment.

Brakes Overview and Brake Fluid Maintenance

General information about brakes and procedures for inspecting and changing brake fluid.

Brake and Park Brake Inspection

Steps for inspecting brake system and park brake function.

Steering Wheel and Suspension Adjustment

Checking steering and adjusting rear suspension and springs.

Seat Belt Inspection and Adjustment

Inspecting seat belts for proper operation and adjustment.

Tire Maintenance and Torque Specifications

Information on tire tread depth and axle/wheel nut torque specifications.

Wheel Removal and Installation

Procedures for removing and installing vehicle wheels.

Lights Overview and Headlamp Replacement

General information about vehicle lights and headlamp replacement.

Headlight Beam Adjustment

Procedure for adjusting the headlight beam alignment.

Brake Lights and Indicator Lamp Replacement

Checking brake lights and replacing indicator lamps.

Battery Overview and Cleaning

Information about sealed and conventional batteries, including cleaning.

Battery Removal

Step-by-step procedure for removing the vehicle battery.

Battery Installation

Step-by-step procedure for installing the vehicle battery.

Battery Storage and Fluid Level

Guidelines for battery storage and maintaining fluid levels in conventional batteries.

Battery Charging Procedures

Procedures for charging conventional and sealed vehicle batteries.

Vehicle Washing

Guidelines for washing the vehicle to maintain its appearance and component life.

Vehicle Washing and Polishing Tips

More washing tips and advice for polishing the vehicle's finish.

Chrome Wheel Care

Instructions for cleaning and protecting chrome wheels from corrosion.

Storage Tips: Fuel Stabilization and Fluid Checks

Tips for preparing the vehicle for storage, including fuel stabilization and fluid checks.

Storage Tips: Fogging Engine and Battery

Procedures for fogging the engine, battery maintenance, and storage covers.

Removal from Storage and Transporting Vehicle

Steps for preparing the vehicle after storage and procedures for transporting it.

Specifications

RANGER 4 X4 500 EFI Model Specifications

Detailed specifications for the RANGER 4X4 500 EFI model.

Polaris Products

Troubleshooting Common Issues

Drive Belt Wear;Burn Issues

Identifies possible causes and solutions for drive belt wear or burning.

Engine Starting and Backfire Troubleshooting

Troubleshooting for engines that don't turn over, fail to start, or backfire.

Engine Pings;Knocks and Irregular Operation

Troubleshooting for engine pings, knocks, irregular running, stalling, or misfires.

Engine Stops or Loses Power Troubleshooting

Potential causes and solutions when the engine stops or loses power.

Warranty Information

Limited Warranty and Registration

Details the limited warranty, final drive chain warranty, and registration requirements.

Warranty Limitations and Service Procedures

Outlines warranty limitations, remedies, and instructions for obtaining warranty service.

Exported Vehicles and International Service

Warranty policy for exported vehicles and obtaining service abroad.

USA EPA Emissions Limited Warranty

Details the emissions limited warranty for the vehicle in the USA.

California Emission Control Warranty Statement

Specific warranty statement for California emission control systems.

California Emission Control Warranty: Owner Responsibilities

Owner's responsibilities regarding maintenance and warranty coverage for California emission systems.

California Emission Control Warranty: Covered Parts

Lists emission-related parts covered under the California warranty.

California Emission Control Warranty: Exclusions and Schedule

Details what is not covered and the required maintenance schedule for California emission systems.

California Emission Control Warranty: Parts and Claims

Information on replacement parts and how to file a warranty claim for emission systems.

Maintenance Log

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