45
MAINTENANCE
Periodic Maintenance Chart
Lubrication Recommendations
Check and lubricate all components at the intervals outlined in the Periodic Maintenance
Chart beginning on page 43, or more often under severe use, such as wet or dusty conditions.
Items not listed in the chart should be lubricated at the general lubrication interval.
Item Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Miles (Km)
Cooling system (if applicable) 50 H 6 M - Inspect coolant strength seasonally;
pressure test system yearly
Engine oil change 100 H 6 M - Perform a break-in oil change at one
month
Oil filter change 100 H 6 M - Replace with oil change
E
Fuel system 100 H 12 M - Check for leaks at tank cap, lines, fuel
valve, pump, throttle body; replace lines
every 2 years
Radiator (if applicable) 100 H 12 M - Inspect; clean external surfaces
Cooling Hoses 100 H 12 M - Inspect for leaks
Engine mounts 100 H 12 M - Inspect
Exhaust muffler/pipe 100 H 12 M - Inspect
E
Spark plug 100 H 12 M - Inspect; replace as needed
Ignition timing 100 H 12 M - Inspect
Wiring 100 H 12 M - Inspect for wear, routing, security; apply
dielectric grease to connectors sub-
jected to water, mud, etc.
Clutches (drive and driven) 100 H 12 M - Inspect; clean; replace worn parts
Front wheel bearings 100 H 12 M - Inspect; replace as needed
Brake fluid 200 H 24 M - Change every two years
Spark arrester 300 H 36 M - Clean out
Idle speed - Adjust as needed
Toe adjustment - Inspect periodically; adjust when parts
are replaced
Auxiliary brake (if equipped) - Inspect daily; adjust as needed
Headlight aim - Adjust as needed
Item Lube Method
Engine Oil POLARIS PS-4 PLUS Performance
Synthetic 2W-50 4-cycle Oil
See page 46.
Brake Fluid DOT 4 See page 60.
Main Gearcase Oil (Trans-
mission)
Premium AGL Synthetic Gearcase Lube See page 49.
Front Gearcase Oil Demand Drive Plus Fluid See page 50.
Front Prop Shaft Yoke POLARIS Premium U-Joint Lube Locate fittings and grease (3 pumps
maximum).
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